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Manual Coverage
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Systems Covered
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Mechanical Systems:
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Engine Mechanical, Engine Cooling, Engine Fuel, Engine Lubrication, Engine Exhaust, Engine Driveability and Emissions, Engine Speed Control System
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Transmission Systems:
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Manual Transmission (AR-5, MUA), Automatic Transmission (4L30-E), Transmission Control System (4L30-E), Clutch
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Chassis Systems:
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Suspension, Brakes, Differential, Driveline Control System, Driveshaft System, Wheels and Tyres, Front End Alignment
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Electrical Systems:
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Engine Electrical, Ignition System, Starting and Charging System, Lighting System, Meter and Gauge, Wiring System
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Comfort And Convenience:
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Heating and Ventilation, Air Conditioning, Compressor Overhaul, Entertainment
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Body And Interior:
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Body Structure, Seats, Exterior/Interior Trim, Sun Roof/Convertible Top
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Safety Systems
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Restraint Systems:
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Seat Belt System, Supplemental Restraint System (SRS), Restraint Control System, Security and Locks
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Procedures Included
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Maintenance:
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Routine Maintenance, Lubrication Schedules, Fluid Changes, Filter Replacements
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Diagnostics And Troubleshooting:
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Fault Finding Charts, Diagnostic Procedures for all covered systems
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Repair And Rebuild:
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Component Overhauls, Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement
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Electrical Diagnostics:
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Wiring Diagrams, Component Testing, Electrical System Troubleshooting
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Bodywork:
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Body Panel Repair, Interior Trim Removal/Installation, Sunroof Operation/Repair
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Engine Specific Repairs:
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Engine assembly/disassembly, piston/ring replacement, crankshaft/bearing service, cylinder head repair, timing belt/chain service, oil pump repair, fuel injector service, ignition system component replacement.
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Transmission Specific Repairs:
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Manual transmission gear replacement, clutch assembly service, automatic transmission valve body repair, torque converter replacement, transmission fluid cooler service.
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Brake System Repairs:
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Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder overhaul, brake line inspection and replacement, ABS component diagnostics.
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Suspension And Steering Repairs:
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Shock absorber/strut replacement, control arm bushing service, ball joint replacement, tie rod end service, steering rack/box overhaul, power steering pump and hose service.
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Electrical Component Testing:
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Alternator testing and replacement, starter motor testing and replacement, battery service, fuse and relay testing, sensor testing (e.g., O2 sensors, crank/cam sensors), lighting system diagnostics.
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Technical Depth
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Depth Of Coverage:
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Comprehensive Workshop Level (from basic maintenance to complete unit overhauls and diagnostics)
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Diagnostic Tools:
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Covers procedures that may require basic hand tools, specialized automotive tools, and potentially diagnostic scan tools for electronic systems.
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Illustrations And Diagrams:
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Rich with detailed illustrations, photographs, and schematics for clear understanding of procedures.
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Maintenance
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Service Intervals
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Oil Change Interval Petrol:
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Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months (refer to manual for precise intervals based on driving conditions).
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Oil Change Interval Diesel:
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Typically 5,000 miles (8,000 km) or 6 months, due to the nature of diesel engines (refer to manual for specifics).
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Fluid Specifications
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Engine Oil Petrol:
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API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity based on temperature).
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Engine Oil Diesel:
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API CF-4 or higher, SAE 15W-40 recommended (check manual for specific viscosity).
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Automatic Transmission Fluid:
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Dexron III (for 4L30-E transmission)
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Manual Transmission Fluid:
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API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific type).
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Coolant:
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Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water).
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Known Issues
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Common Complaints Potential:
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Potential for head gasket issues on some V6 engines (especially early 6VD1), vacuum hose degradation, transfer case actuator issues on some electronically controlled models, and exhaust manifold cracking. The manual provides diagnostic procedures for these and other common issues.
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