Isuzu Vehicross VX 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS VX Year: 1999 Codes Internal Product Code: ISU-VX99-SRM-PDF Vehicle Chassis Code: UDZ 👋 Introduction Market Position Segment: Compact SUV, niche segment with...

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Type: Car

Vendor:

Sku: 416105

Tags: 1999 Car Cars Isuzu Vehicross Vehicross VX

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

VehiCROSS VX

Year:

Codes

Internal Product Code:

ISU-VX99-SRM-PDF

Vehicle Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV, niche segment with unique styling and off-road capability

Target Audience:

Enthusiasts seeking a distinctive, capable off-road-oriented SUV

Competitive Analysis

Key Competitors:

Jeep Wrangler, Toyota RAV4 (early models), Nissan Xterra, Suzuki Vitara

Key Features

Design:

Bold, futuristic, and aggressive styling; distinctive asymmetrical hood bulge housing the intercooler

Drivetrain:

Advanced TORQUE-ON-DEMAND (TOD) 4WD system, providing automatic rear-wheel bias when traction is lost

Off Road Capability:

Excellent ground clearance, robust suspension, and sophisticated 4WD system for its class

Manual Advantage:

Provides detailed, factory-accurate procedures for self-maintenance and repair, saving significant costs and enabling enthusiasts to maintain their unique vehicle.

📋 Manual Details

Coverage Areas

Primary Focus:

Maintenance and Repair Procedures

Additional Coverage:

Specifications, Technical Features, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Rigging Information, Maintenance, Index, Appendix

Page Count

Estimated Pages:

Likely 1000+ pages (typical for comprehensive factory service manuals of this era)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Electronic)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, internal components, timing, cylinder head, block assembly, lubrication system

Engine Management:

Fuel injection system, ignition system, emissions control, sensors, actuators, ECU diagnostics

Transmission Drivetrain:

4-speed automatic transmission (RC4A-EL), clutch system, driveshafts, differentials, transfer case, axle components

Suspension:

Independent front suspension (double wishbone), multi-link rear suspension, shock absorbers, springs, bushings

Brakes:

Front ventilated disc brakes, rear disc brakes, ABS system, parking brake

Steering:

Power-assisted rack and pinion steering system, steering column, steering linkage

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors, audio system, fuse/relay locations

HVAC:

Air conditioning system, heating system, ventilation, blower motor, controls, refrigerant system

Body Chassis:

Frame construction, body panels, doors, hinges, latches, glass, interior trim, bumpers

Restraints:

Airbag system, seat belts

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plugs, drive belts, tire rotation

Diagnostics Troubleshooting:

Step-by-step diagnostic flowcharts, common fault finding for all major systems, DTC (Diagnostic Trouble Code) interpretation

Repair Overhaul:

Complete disassembly and reassembly procedures for engine, transmission, suspension, brakes, steering, and more

Electrical Repairs:

Wiring diagrams, component testing, harness repair, sensor replacement, ECU diagnosis

Bodywork:

Panel alignment, glass replacement, interior trim removal and installation

Technical Depth

Depth:

Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts

Diagnostics:

Includes detailed diagnostic procedures, testing specifications, and fault code interpretation

Rebuild Specifications:

Provides specifications for engine and transmission rebuilds, including clearances, torque values, and component tolerances

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows & Mac

Reader Requirement:

Adobe PDF Reader

Print Quality

Quality Description:

High-resolution, zoomable content for clear viewing of diagrams and text

Searchability:

Likely text-searchable PDF for efficient information retrieval

Binding Type

Type:

N/A (Electronic Format)

Paper Type

Type:

N/A (Electronic Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

3.2L V6 DOHC 24-valve

Engine Code:

Displacement:

3165 cc

Performance

Horsepower:

215 hp @ 5,600 rpm

Torque:

236 lb-ft @ 3,800 rpm

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Management

Ignition System:

Distributorless Ignition System (DIS) with individual coil packs

Cooling System

Cooling Type:

Water-cooled

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (RC4A-EL)

Optional

Transmission Type:

N/A for 1999 model year in most markets

Features

Drivetrain:

TORQUE-ON-DEMAND (TOD) 4WD System

Transfer Case:

Electronically controlled transfer case with selectable 2WD/4WD modes

📐 Dimensions

Exterior

Length:

4,095 mm (161.2 in)

Width:

1,860 mm (73.2 in)

Height:

1,745 mm (68.7 in)

Wheelbase:

2,745 mm (108.1 in)

Ground Clearance:

Approximately 205 mm (8.1 in)

Weights

Curb Weight:

Approximately 1,810 kg (3,990 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star driver, 4-star passenger (when equipped with airbags)

Active Features

Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and front passenger airbags

Seat Belts:

Front pretensioner seat belts

💡 Technology Features

Infotainment

Audio System:

Factory premium audio system with CD player and AM/FM radio; potentially cassette player

Display:

Analog gauges and digital clock/information display

Driver Assistance

Traction Control:

Integrated into the TOD 4WD system

Connectivity

Cruise Control:

Standard cruise control system

Other Features

Power Accessories:

Power windows, power door locks, power mirrors

🔧 Maintenance

Service Intervals

Engine Oil Filter:

Every 7,500 miles (12,000 km) or 6 months

Engine Air Filter:

Every 15,000 miles (24,000 km) or 12 months

Transmission Fluid:

Inspect every 15,000 miles (24,000 km), replace as needed or per manual recommendation (typically around 30,000-60,000 miles)

Spark Plugs:

Platinum-tipped, replace approximately every 100,000 miles (160,000 km)

Fluid Specifications

Engine Oil:

API SJ, SAE 5W-30 or 10W-30 (check manual for specific temperature ranges)

Transmission Fluid:

Dexron III (or equivalent)

Coolant:

Isuzu Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant

Known Issues

Engine Oil Consumption:

Some 6VD1 engines can experience increased oil consumption over time; regular checks are crucial.

Oxygen Sensors:

Pre-catalyst oxygen sensors can fail, affecting fuel economy and emissions.

Tod System:

Potential issues with the electronic control module or solenoids for the TOD system; manual is critical for diagnosis.

Suspension Bushings:

Wear of suspension bushings can lead to noise and handling degradation over time.

📚 Vehicle History

Brand Heritage

Brand Focus:

Isuzu has a long history of producing robust trucks, commercial vehicles, and capable off-road SUVs (e.g., Trooper, Rodeo).

Model Evolution

Concept To Production:

Evolved from the VehiCROSS concept vehicle shown at the 1993 Tokyo Motor Show, entering production in Japan in 1997 and North America in 1999.

Unique Positioning:

Positioned as a lifestyle-oriented, compact SUV with unique styling and strong off-road credentials, differentiating it from more mainstream SUVs.

Production

Production Period:

1997-2001 (Japan), 1999-2001 (North America)

Assembly Location:

Japan

🏆 Awards & Recognition

Recognitions

Off Road Awards:

While not typically winning mainstream 'Car of the Year' awards, the VehiCROSS was widely praised by off-road publications for its capability and unique design.

Ratings

Design Awards:

Its radical design garnered significant attention and was considered a standout in automotive styling during its production run.