Generation:
Third Generation (1999-2006)
Model Years Covered:
2000, 2001, 2002, 2003, 2004
Market Segment:
Light Commercial Vehicle (LCV), Van, Chassis Cab, Minibus
Vehicle Type:
The Iveco Daily is a highly versatile light commercial vehicle renowned for its robustness, payload capacity, and adaptability across various commercial applications, including cargo transport, passenger transport (minibus variants), and specialized upfitting.
Competitors:
Competes directly with established LCVs such as the Mercedes-Benz Sprinter, Ford Transit, Fiat Ducato, Renault Master, and Volkswagen Crafter.
Benefits For Users:
Empowers owners and technicians to perform routine maintenance and complex repairs, saving on labor costs. Provides accurate manufacturer-level data, ensuring correct procedures and specifications are followed for optimal vehicle performance and longevity.
Digital Format:
The PDF format and instant download offer unparalleled convenience, allowing users to access critical information immediately without shipping delays. Ability to print specific sections eliminates the risk of damaging a physical manual with grease and dirt.
Coverage Scope:
Comprehensive repair, service, maintenance, troubleshooting, and diagnostics.
Page Count:
Hundreds of pages (specific count not provided in product information, but implied extensive coverage).
Manual Type:
Workshop Service Manual / Repair Manual
Delivery Method:
Instant Download
Engine Systems:
Engine mechanical (assembly, disassembly, overhaul), fuel system (injection, pumps, injectors), ignition system (where applicable), cooling system, lubrication system, exhaust system, engine management systems (ECU diagnostics).
Transmission Systems:
Manual transmission (gearbox overhaul, clutch replacement), automatic transmission (where applicable, diagnostics and repair), driveline (propeller shafts, drive axles, differentials).
Chassis Systems:
Suspension (front and rear), steering system (rack and pinion, power steering), braking system (hydraulic, ABS, discs, drums), wheels and tires.
Electrical Systems:
Wiring diagrams, battery, charging system (alternator, starter motor), lighting system (headlights, taillights, interior), instrument cluster, fuse boxes, relays, power windows, central locking, audio systems.
Bodywork And Interior:
Body panel repair, door mechanisms, seat adjustments, dashboard components, trim removal and installation, heating, ventilation, and air conditioning (HVAC) system.
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement (if applicable), brake pad/shoe inspection and replacement, tire rotation and pressure checks.
Major Repairs And Overhauls:
Engine rebuilds, transmission overhaul, brake caliper/master cylinder replacement, suspension component replacement, steering rack replacement, radiator and cooling system servicing.
Diagnostics And Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, fault code interpretation (OBD-II where applicable), diagnostic connector location, electrical system tracing.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for all vehicle systems, including power distribution, sensor circuits, and actuator controls.
Depth Of Information:
Suitable for professional technicians and advanced DIY mechanics. Provides in-depth repair procedures, overhaul instructions, torque specifications, and technical data.
Engine Families:
Likely includes a range of Iveco's F1A, F1C, and potentially SOFIM diesel engines. Specific engine displacements for 2000-2004 typically range from 2.3L to 2.8L, with common rail injection systems introduced during this period.
Performance Characteristics
Power Output Range:
Horsepower typically ranges from approximately 80 hp to 130 hp, with torque figures varying based on engine displacement and configuration.
Injection Type:
Common Rail Direct Injection (CRDi) is prevalent, along with earlier Indirect Injection (IDI) systems on some variants. Turbocharging and intercooling are standard on most diesel engines.
ECU Systems:
ECU (Engine Control Unit) controls fuel injection timing, quantity, turbo boost, and other engine parameters. Diagnostic capabilities are integrated.
Emission Standards:
Varies by region and specific model year, likely compliant with Euro III or earlier emission standards for this period.
Wheelbase Options:
Iveco Daily offers a wide range of wheelbase options, from short to long configurations, to suit different cargo volume requirements.
Body Style Variations:
Panel Van, High-Roof Panel Van, Crew Van, Chassis Cab (single and double cab), Dropside Truck, Tipper Truck, Minibus.
Gvw Range:
Gross Vehicle Weight (GVW) ratings vary significantly, from around 3.0 tonnes up to 3.5 tonnes (or higher for specific models), impacting licensing and operational classifications.
Airbags:
Driver airbag is standard. Passenger airbags and side airbags may be optional or standard on higher trim levels or specific body styles.
Seatbelts:
Three-point seatbelts for all occupants.
Braking Assistance:
Anti-lock Braking System (ABS) is commonly available, and potentially Electronic Brakeforce Distribution (EBD) on later models within this range.
Traction Control:
Traction Control System (TCS) may be available as an option or standard on higher-spec models.
Oil Change Interval:
Typically every 15,000 to 20,000 miles (24,000 to 32,000 km) or 12 months, whichever comes first. Always refer to the manual for specific engine and oil type recommendations.
Fuel Filter Interval:
Recommended replacement every 30,000 to 40,000 miles (48,000 to 64,000 km) or annually.
Air Filter Interval:
Inspect every 10,000 miles (16,000 km), replace every 20,000 to 30,000 miles (32,000 to 48,000 km) or as needed based on operating conditions.
Engine Oil:
Likely SAE 5W-30 or 5W-40 low-ash synthetic or semi-synthetic diesel engine oil meeting API CF/CF-4 or ACEA E3/E5 specifications. Specific Iveco specifications (e.g., Iveco 18-1246) should be followed.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Iveco specifications should be verified.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid, hygroscopic and requiring periodic replacement (e.g., every 2 years).
Transmission Fluid:
Manual transmission: GL-4 or GL-5 gear oil, viscosity grade depending on temperature. Automatic transmission (if equipped): ATF fluid meeting specific Iveco or OEM specifications. Capacity varies by gearbox.
Common Wear Items:
Clutch wear, suspension bushings, brake components (discs, pads, calipers), exhaust system corrosion, glow plugs (diesel), EGR valve issues (diesel).
Electrical Gremlins:
Occasional issues with wiring harnesses, sensors, and control modules, common in vehicles of this age. The manual's wiring diagrams are crucial for diagnosis.
Diesel Specific Maintenance
Dpf And Emissions:
Diesel Particulate Filter (DPF) systems were less common or in early stages during this period, but the manual would cover any related systems. EGR valve and turbocharger maintenance are important for diesel engines.
Iveco Origin:
Iveco (Industrial Vehicles Corporation) is an Italian multinational vehicle manufacturing company formed in 1975, with a strong heritage in commercial and industrial vehicles.
Daily Lineage:
The Iveco Daily has been in production since 1978, undergoing several generations of updates to improve technology, comfort, safety, and efficiency. The 2000-2004 models represent a significant evolution in design and engineering from earlier generations.
Production Years:
The third generation of the Iveco Daily was produced from 1999 to 2006, with the specified manual covering the earlier years of this generation.
