🏷️ Basic Information

Make:

Jaguar

Model:

XJ Series (X200)

Model Code:

X200

Years Covered:

2003, 2004, 2005, 2006, 2007, 2008

Engine Codes:

AJ-V8 Gen III (4.2L NA & Supercharged)

Transmission Codes:

ZF 6HP26

👋 Introduction

Segment:

Luxury Sedan

Positioning:

The Jaguar X200 (later branded as XJ) represented Jaguar's offering in the executive and luxury sedan segment, competing with established European rivals.

Competitors:

BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS

Platform:

Monocoque aluminum construction, contributing to lighter weight and improved rigidity.

Design:

A distinctive Jaguar design language characterized by flowing lines, a prominent grille, and signature oval headlamps.

Technology:

Introduction of advanced technologies for its time, including adaptive damping (CATS), advanced infotainment, and sophisticated electronic control systems.

Comfort And Luxury:

Focus on luxurious interior appointments, premium materials, and refined ride comfort.

📋 Manual Details

Primary Coverage:

All X200 models and configurations from 2003-2008

Estimated Page Count:

Several Hundred Pages (Specific count not provided, but described as 'hundreds of pages')

Type:

Factory Service Repair Manual

Language:

English

Digital Format:

PDF Download

📖 Manual Coverage

Engine Service And Repair:

Comprehensive coverage of the Jaguar AJ-V8 Gen III engine, including naturally aspirated and supercharged variants. Detailed diagnostics, component removal/installation, and rebuild procedures.

Transmission Service And Repair:

In-depth coverage of the ZF 6HP26 automatic transmission, including maintenance, diagnostics, and repair procedures for all gear ranges and electronic controls.

Brake System:

Detailed information on hydraulic and electronic brake systems, including ABS, EBD, and Jaguar's Dynamic Stability Control (DSC). Includes procedures for pad/rotor replacement, caliper service, and fluid bleeding.

Wiring Diagrams:

Complete and detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults and component issues.

Electrical System:

Extensive coverage of all electrical components, modules (ECMs, TCMs, etc.), lighting, power accessories, and diagnostic procedures for the vehicle's complex electrical architecture.

Suspension:

Detailed information on the X200's sophisticated suspension systems, including adaptive damping (CATS), air suspension components (if applicable to specific trims), and steering linkage.

Steering:

Comprehensive coverage of the power steering system, including hydraulic components, steering rack, and associated electronics.

Cooling System:

Detailed procedures for radiator service, water pump replacement, thermostat diagnosis, and coolant specifications. Includes thermal management systems for both engine and cabin.

Fuel Injection Fuel System:

In-depth coverage of the sequential fuel injection system, fuel pump, injectors, fuel pressure regulator, and diagnostic procedures for fuel delivery issues.

Emission System:

Details on emission control components, catalytic converters, oxygen sensors, and diagnostic procedures related to emission control.

Heater Air Conditioner:

Comprehensive HVAC system coverage, including climate control module diagnostics, refrigerant handling, compressor service, and component replacement.

Engine Control System:

Detailed diagnostics and repair procedures for the Engine Control Module (ECM) and its associated sensors and actuators, including drive-by-wire throttle systems.

Chassis Body:

Coverage of chassis components, frame repair, body panel alignment, door mechanisms, and body hardware.

Restraint System:

Detailed information on the airbag system, seatbelt pre-tensioners, and related safety control modules, including diagnostic and replacement procedures.

Interior:

Procedures for interior trim removal, seat adjustment mechanisms, dashboard components, and electronic interior features.

Differential Drive:

Coverage of the rear differential, including lubrication and potential repair procedures. For models equipped with all-wheel drive, it would cover the center differential and associated drivetrain components.

Axle:

Detailed information on front and rear axle assemblies, CV joints, and drive shafts.

General Maintenance:

Routine service procedures, fluid checks and changes, filter replacements, and basic inspection points.

Troubleshooting:

Advanced diagnostic troubleshooting guides, symptom-based problem solving, and fault code interpretation.

Periodic Lubrication:

Specific lubrication points and recommended lubricants for various chassis and drivetrain components.

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, differential fluid service.

Repair Procedures:

Engine component replacement (e.g., alternator, starter, water pump), transmission repair, brake component overhaul, suspension arm and bushing replacement, steering rack replacement, sensor replacement, module replacement.

Diagnostic Procedures:

OBD-II diagnostics, live data interpretation, component testing, electrical circuit testing, pressure testing (fuel, cooling), scan tool guided diagnostics.

Rebuild Procedures:

Engine rebuild (short block, long block), transmission overhaul (disassembly, inspection, reassembly).

Installation Procedures:

Component installation, accessory installation, electronic module programming and installation.

Depth:

Factory-level detailed instructions, including specifications, tolerances, torque values, and special tool requirements. Covers everything from basic scheduled maintenance to complex component overhauls and electronic diagnostics.

📊 Manual Specifications

Format:

PDF

Printability:

Fully printable without restriction, allowing users to print individual pages, chapters, or the entire manual.

Binding Type Digital:

N/A (Digital Download)

Paper Type Digital:

N/A (Digital Download)

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Type:

AJ-V8 Gen III

Displacement Liter:

4.2

Configuration:

90-degree V8

Valvetrain:

DOHC, 4 valves per cylinder, Variable Valve Timing (VVT)

Horsepower Na:

Approximately 294-300 hp (depending on year/market)

Torque Na Lb Ft:

Approximately 303-315 lb-ft (depending on year/market)

Horsepower Supercharged:

Approximately 390-400 hp

Torque Supercharged Lb Ft:

Approximately 410-413 lb-ft

Injection Type:

Sequential Electronic Fuel Injection (SFI)

Fuel Type:

Premium Unleaded Gasoline

🔧 Transmission

Transmission Type:

6-speed automatic

Manufacturer Model:

ZF 6HP26

Optional Transmission:

N/A (All models in this range featured the ZF 6HP26 automatic)

Features:

Steptronic (manual shifting capability), adaptive shift logic based on driving style.

Transmission Fluid Type:

Refer to manual for specific ZF Lifeguard Fluid specifications (e.g., LifeguardFluid 6).

📐 Dimensions

Wheelbase In:

Approx. 119.4 inches (Standard Wheelbase)

Overall Length In:

Approx. 200.1 inches (Standard Wheelbase)

Overall Width In:

Approx. 74.4 inches

Overall Height In:

Approx. 57.2 inches

Curb Weight Lbs:

Approx. 3800-4200 lbs (depending on engine and trim)

🛡️ Safety Features

NHTSA Ratings:

Specific NHTSA ratings for this era may vary by year and testing methodology. Generally, luxury vehicles of this period were designed to meet or exceed safety standards.

Active Safety:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Dynamic Stability Control (DSC), Adaptive Cruise Control (ACC - optional).

Passive Safety:

Front airbags (driver and passenger), side-impact airbags, curtain airbags (head protection), front and rear crumple zones, reinforced passenger cell, seatbelt pre-tensioners.

💡 Technology Features

Infotainment System:

Touchscreen navigation system, premium audio systems (e.g., Alpine, Harman Kardon), CD changer, optional television tuner.

Driver Assistance:

Adaptive Cruise Control (ACC), front and rear parking sensors, rain-sensing wipers, automatic headlights.

Connectivity:

Bluetooth phone integration (later models), voice control systems.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 miles or 12 months, whichever comes first. Consult manual for exact specification.

Air Filter Replacement:

Recommended every 30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Typically 100,000 miles for iridium-tipped spark plugs.

Transmission Fluid Service:

Sealed for life by ZF, but fluid and filter change recommended around 60,000-100,000 miles for longevity, especially if used in severe conditions. Consult manual and ZF recommendations.

Engine Oil Specification:

Refer to manual for specific API/ACEA specifications and viscosity grades (e.g., 5W-30, 0W-30). May require specific Jaguar/Ford approvals.

Coolant Specification:

Typically Jaguar/Ford-specific organic acid technology (OAT) coolant, often specified in green or yellow color. Consult manual for precise type and capacity.

Brake Fluid Specification:

DOT 3 or DOT 4, depending on specific system requirements. Consult manual for verification.

Common Problems:

Electronically controlled suspension (air springs or adaptive dampers) can be a source of issues; HVAC blend door actuators; Jaguar's infamous 'grease degradation' on some components (especially earlier XK/XJ models sharing some tech); ignition coil failures; water pump leaks; timing chain tensioner wear (especially on earlier AJ-V8s, but Gen III is generally more robust).

📚 Vehicle History

Heritage:

Jaguar has a long-standing reputation for producing refined, luxurious, and performance-oriented vehicles, often associated with racing success and elegant design.

Model Lineage:

The X200 was the flagship sedan for Jaguar, succeeding the XJ (X308) and introducing a significant redesign and modernization, including the adoption of an aluminum monocoque chassis.

Production Period:

2003-2009 (X200/XJ generation)

Manufacturing Location:

Castle Bromwich, Birmingham, United Kingdom

🏆 Awards & Recognition

Awards:

While specific awards for the 2003-2008 models are not explicitly listed in the product description, the XJ series has historically been recognized for its luxurious interior, refined ride quality, and powerful engine options by automotive journalists and publications.