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Jaguar XJ-S XJS 1986-1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJ-S / XJS Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 👋 Introduction Market Position Vehicle Segment:...
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Type: Car
Vendor:
Sku: 458460
Jaguar XJ-S XJS 1986-1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ-S / XJS
Model Years Covered:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Target Audience:
Enthusiasts and owners seeking in-depth knowledge for maintenance, repair, and restoration of their Jaguar XJ-S.
Competitive Analysis
Competitors:
BMW 6 Series, Mercedes-Benz SEC Coupe, Porsche 928, Aston Martin V8 Vantage.
Key Features
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance data essential for preserving the performance and value of a classic Jaguar.
Visual Aids:
Contains detailed photos and exploded diagrams to illustrate repair procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as 'very detailed' with 'hundreds of pages')
📖 Manual Coverage
Systems Covered
Engine:
Covers all engine variants, including V12 and inline-6 (AJ6) configurations. Detailed diagnosis, overhaul, and tuning procedures.
Transmission:
Detailed coverage of automatic transmission (e.g., ZF 4HP22, GM TH400) and manual transmission (if applicable for specific models). Includes removal, installation, overhaul, and troubleshooting.
Fuel System:
Comprehensive diagnostics and repair for fuel injection systems (e.g., Lucas/Bosch), fuel pumps, injectors, and fuel lines.
Ignition System:
Detailed information on ignition timing, coil packs, spark plugs, distributor (if applicable), and electronic control units (ECU).
Cooling System:
Diagnosis and repair of radiators, water pumps, thermostats, hoses, and cooling fans. Includes coolant specifications.
Exhaust System:
Information on exhaust manifold, catalytic converters, mufflers, and exhaust pipe repairs and replacement.
Brakes:
Detailed procedures for hydraulic systems, ABS (if equipped), brake pads, rotors, calipers, lines, and master cylinder.
Suspension:
Front and rear suspension components, including wishbones, springs, shock absorbers, bushings, and alignment procedures.
Steering:
Power steering system, steering rack, pump, hoses, and steering column adjustments.
Electrical System:
Extensive coverage of wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, and onboard diagnostics.
Bodywork:
Body panel alignment, repair procedures, door mechanisms, window regulators, and convertible top mechanisms (if applicable).
HVAC:
Air conditioning system, heater core, climate control unit, and ventilation system diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and changes, tune-ups, and lubrication.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults across all vehicle systems.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostics:
Detailed diagnostic charts, fault codes (if applicable), and testing procedures for electrical and mechanical systems.
Overhaul:
Complete engine, transmission, and differential rebuild procedures with detailed specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Aimed at professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchable:
Likely searchable due to PDF format, allowing for keyword-based navigation.
Print Quality
Printability:
Printable on demand, allowing for single pages or the entire manual.
Binding Type
Physical Binding:
Not Applicable (Digital Download)
Paper Type
Physical Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
V12 Displacement Liters:
5.3 L (5343 cc)
V12 Engine Code:
5.3 V12 HE (High Efficiency)
V12 Horsepower Hp:
Approx. 263 hp @ 5500 rpm (European spec), often lower in US spec due to emissions controls.
V12 Torque Lb Ft:
Approx. 318 lb-ft @ 3000 rpm (European spec)
Alternative Engine
Inline6 Displacement Liters:
3.6 L (3590 cc) and later 4.0 L (3980 cc) AJ6 engines
Inline6 Horsepower Hp:
Approx. 225 hp (3.6L), Approx. 245 hp (4.0L)
Fuel System
V12 Fuel Injection:
Lucas/Jaguar electronic fuel injection (EFI)
Inline6 Fuel Injection:
Bosch L-Jetronic or later Lucas EFI
Engine Management
ECU Types:
Various ECUs depending on year and engine, including Jaguar/Lucas and potentially Bosch variants.
🔧 Transmission
Standard
Transmission Type V12:
3-speed automatic (GM TH400) or 4-speed automatic (ZF 4HP22) often standard.
Optional
Transmission Type Manual:
Rarely offered, but manual transmissions (e.g., Getrag) were available on some models, particularly the inline-6 variants.
Features
Torque Converter Lockup:
4-speed automatic transmissions typically featured torque converter lock-up for improved fuel economy.
📐 Dimensions
Exterior
Body Styles:
Coupe and Convertible (XJ-SC Targa initially, later full convertible)
Wheelbase Inches:
Approx. 102 inches (2591 mm)
Weights
Curb Weight Lbs:
Approx. 3700-4100 lbs (1678-1860 kg) depending on engine and body style.
🛡️ Safety Features
Ratings
Crash Test Data:
Vehicle design predates modern standardized crash testing protocols; specific ratings not readily available but incorporates crumple zones.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option or standard on later models.
Passive Features
Seat Belts:
Three-point inertia reel seat belts in front, lap belts in rear.
Airbags:
Driver-side airbag became standard on later models (from early 1990s).
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Blaupunkt radio/cassette systems, often with amplifier units. Limited connectivity by modern standards.
Climate Control
System Type:
Manual or automatic climate control systems depending on trim level and year.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically 3,000-5,000 miles or 6-12 months, depending on usage and oil type (refer to specific manual sections).
Major Service Interval Miles:
20,000-30,000 miles for spark plug replacement, coolant change, and comprehensive inspection.
Fluid Specifications
Engine Oil V12 Type:
API SF/SG, SAE 10W-40 or 20W-50 (check manual for specific climate and engine condition recommendations).
Engine Oil Inline6 Type:
API SF/SG, SAE 10W-40 or 10W-30.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Jaguar coolant may be recommended.
Transmission Fluid Automatic:
Dexron III or equivalent for ZF 4HP22; Type A Suffix A or equivalent for GM TH400 (verify specific transmission).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mercon or equivalent Automatic Transmission Fluid (ATF).
Known Issues
Cooling System V12:
Overheating due to inefficient cooling system design, especially under load; potential for head gasket issues if overheated.
Electrical Gremlins:
Lucas electrical components, particularly wiring harnesses and connectors, can be prone to degradation and causing intermittent faults.
Fuel System Leaks:
Deterioration of fuel hoses and seals can lead to fuel leaks.
Suspension Bushings:
Wear in suspension bushings leading to imprecise handling and noise.
Common Repairs
V12 Spark Plugs:
V12 engines have 12 spark plugs, requiring careful access and replacement. Incorrect installation can cause misfires.
📚 Vehicle History
Brand Heritage
Parent Company:
Jaguar Cars (British Leyland, then Ford ownership during this period).
Model Evolution
Predecessor:
Jaguar E-Type
Design Era:
Launched in 1975, underwent significant updates throughout its production run, including engine changes (introduction of AJ6 inline-6) and styling revisions.
Facelifts:
Significant updates included the introduction of the Series III V12 (not covered by this manual's primary range but setting the stage) and the later AJ6 engine models which revised aerodynamics and interior.
Production
Production Start Year:
1975
Production End Year:
1996
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Classic Car Status:
Recognized as a desirable modern classic and a significant grand tourer, lauded for its V12 engine and styling.
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