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Jaguar XJ XJ6 XJ8 X350 2003-2010 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Variants: XJ6, XJ8 Chassis Code: X350 Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 445289
Jaguar XJ XJ6 XJ8 X350 2003-2010 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ
Model Variants:
XJ6, XJ8
Chassis Code:
X350
Production Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Segment:
Luxury Full-Size Sedan
Key Selling Points:
Elegant styling, refined ride, powerful V8 engines, advanced aluminum construction, and luxurious interior.
Competitive Analysis
Key Competitors:
BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS, Porsche Panamera (later years).
Key Features Of Vehicle
Aluminum Monocoque:
Revolutionary all-aluminum body structure for increased rigidity, lighter weight, and improved performance/efficiency.
Air Suspension:
Adaptive air suspension for superior ride comfort and handling adjustability.
📋 Manual Details
Coverage Areas
Engines Covered:
3.0L V8 (AJ27), 3.2L V8 (AJ27), 4.0L V8 (AJ27/AJ28), 4.2L V8 (AJ34), Supercharged 4.2L V8 (AJ34)
Transmission Types Covered:
5-speed Automatic (ZF 5HP24), 6-speed Automatic (ZF 6HP26)
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as extensive)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission, drivetrain (rear-wheel drive)
Chassis:
Suspension (including Jaguar's Adaptive Dynamics), steering, brakes (including ABS and DSC), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules (BCM), infotainment systems, navigation, advanced driver assistance systems (ADAS)
Body:
Body structure, exterior panels, doors, windows, interior trim, HVAC system, safety restraint systems (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), wiring diagrams for electrical systems
Repair:
Component removal and installation, engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component repair/replacement
Special Procedures:
Aluminum body repair techniques, air suspension service, advanced diagnostic tool usage, electronic control module (ECM) programming/configuration
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (common for factory PDFs)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code Xj8:
AJ34 (4.2L V8)
Engine Displacement 4.2L:
4.2 Liters (4196 cc)
Horsepower 4.2L:
294 hp @ 6000 rpm (Naturally Aspirated)
Torque 4.2L:
303 lb-ft @ 4100 rpm (Naturally Aspirated)
Horsepower 4.2L Supercharged:
390 hp @ 6100 rpm
Torque 4.2L Supercharged:
413 lb-ft @ 3500 rpm
Engine Variants
Xj6 Engines:
3.0L V8 (AJ27), 3.2L V8 (AJ27), 4.0L V8 (AJ27/AJ28)
Fuel System
Fuel Injection:
Sequential Electronic Fuel Injection (EFI)
Engine Management
ECU Type:
Jaguar Electronic Control Unit (ECU) - specific model varies by engine and year
🔧 Transmission
Standard
Standard Transmission:
ZF 6HP26 6-speed Automatic (from ~2004 onwards, replaced 5HP24)
Optional
Optional Transmission:
ZF 5HP24 5-speed Automatic (earlier models)
Features
Transmission Modes:
Jaguar Sequential Shift (JSS) manual mode, Comfort/Sport modes.
📐 Dimensions
Exterior
Wheelbase:
Approximately 3030 mm (119.3 in)
Length:
Approximately 5077 mm (199.9 in) for standard wheelbase
Weights
Curb Weight:
Approx. 1700-1850 kg (3750-4080 lbs) depending on engine and configuration.
🛡️ Safety Features
Ratings
NHTSA Rating:
Not independently rated by NHTSA in all configurations; Jaguar's internal testing indicated high safety standards.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Dynamic Stability Control (DSC), Adaptive Cruise Control (ACC) (optional)
Passive Features
Passive Safety:
Front airbags, front side airbags, side curtain airbags, front and rear seatbelt pretensioners, advanced aluminum safety cell.
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen infotainment system with navigation, radio, CD player, and climate controls. Early models may have less advanced interfaces.
Driver Assistance
Adaptive Cruise Control:
Optional Adaptive Cruise Control (ACC) system that automatically adjusts speed to maintain a set distance from the vehicle ahead.
Connectivity
Bluetooth:
Available Bluetooth connectivity for hands-free calling and audio streaming (depending on year and options).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (refer to specific model year for precise intervals).
Spark Plug Replacement:
Around 60,000 - 100,000 miles, depending on plug type (e.g., iridium).
Fluid Specifications
Engine Oil Type 4.2L:
SAE 5W-30 Synthetic (meeting Jaguar/Ford WSS-M2C913-A/B/C specifications, e.g., Castrol SLX Professional CFE)
Coolant Type:
Jaguar WSS-M97B44-D / Ford Specification WSS-M97B44-D (OAT - Orange Organic Acid Technology)
Transmission Fluid Type Zf6Hp26:
LF-80/LF-90 spec fluid (e.g., ZF Lifeguardfluid 6)
Known Issues
Air Suspension Compressor:
Compressor can fail over time, leading to ride height issues.
Aluminum Corrosion:
Potential for corrosion, especially around door sills and suspension mounting points, due to the aluminum construction. Requires specific repair techniques.
Timing Chain Tensioners:
Early V8 engines (AJ27/AJ28 series) can have issues with plastic timing chain tensioners deteriorating, leading to potential catastrophic engine failure. Later AJ34 engines use updated designs.
Water Pump:
Water pump bearing failure can be common, often requiring replacement before it seizes and potentially damages the timing chains.
📚 Vehicle History
Brand Heritage
Brand Focus:
Jaguar has a long history of producing luxurious, performance-oriented grand tourers and luxury sedans.
Model Evolution
X350 Introduction:
The X350 generation was a significant departure, introducing the all-aluminum monocoque construction, replacing the previous steel body.
Mid Cycle Refresh:
Minor updates occurred throughout the generation, including powertrain refinements and technology enhancements.
🏆 Awards & Recognition
Recognitions
Design Awards:
The X350 XJ received positive acclaim for its elegant styling and modern interpretation of the classic Jaguar sedan design.
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