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    JCB FASTRAC 125-135-145-150-155-185 Service Manual

    $16.99
    $16.99
    The JCB Fastrac, encompassing models 125, 135, 145, 150, 155, and 185, represents a significant innovation in agricultural and utility tractor design. Engineered for superior performance, the Fastrac is distinguished...
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    Type: Tractor
    Vendor:
    Jcb
    Sku: 90285
    Tags: Construction FASTRAC 125 FASTRAC 135 FASTRAC 145 FASTRAC 150 FASTRAC 155 FASTRAC 185 Featured JCB Robot Models Skid Steer Loaders Tractor
    The JCB Fastrac, encompassing models 125, 135, 145, 150, 155, and 185, represents a significant innovation in agricultural and utility tractor design. Engineered for superior performance, the Fastrac is distinguished by its unique ability to achieve high road speeds, combining the power and versatility required for demanding agricultural tasks with unprecedented on-road efficiency and safety. Its robust construction, advanced suspension systems, and powerful Perkins 1000 Series engines ensure reliability and operational excellence, making it a leading choice for those seeking a high-performance, multi-purpose tractor. This comprehensive service manual provides essential information for the maintenance, repair, and troubleshooting of your JCB Fastrac. Covering all major systems including the engine, hydrostatic transmission, hydraulics, electrical system, braking, and suspension, it offers detailed procedures for preventative maintenance, component overhaul, and diagnostics. With 677 pages of expert guidance, this manual is an indispensable resource for owners, technicians, and mechanics, enabling them to keep their Fastrac operating at peak performance and ensuring its longevity.
    🏷️ Basic Information
    Identification
    Make:
    JCB
    Model:
    Fastrac
    Sub Models:
    125, 135, 145, 150, 155, 185
    Codes
    Product Identifier:
    JCB FASTRAC 125-135-145-150-155-185 Service Manual PDF Download
    👋 Introduction
    Market Position
    Segment:
    High-speed agricultural tractor / utility tractor.
    Competitive Analysis
    Competitors:
    Competes with other premium agricultural tractors from manufacturers like John Deere, Case IH, Massey Ferguson, and New Holland, often differentiated by its unique high-speed road capability and integrated design.
    Key Features
    Unique Selling Proposition:
    The JCB Fastrac's core innovation is its ability to travel at significantly higher road speeds than conventional tractors, combining agricultural performance with on-road efficiency and safety. Features include a full-size chassis, suspension on all wheels, and powerful engines.
    📋 Manual Details
    Coverage Areas
    Covered Models:
    JCB Fastrac 125, 135, 145, 150, 155, 185
    Page Count
    Page Count:
    677
    Manual Type
    Manual Type:
    Service Manual / Workshop Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Comprehensive coverage including diagnostics, repair, overhaul, and component specifications for the Perkins 1000 Series engines fitted to these models.
    Transmission:
    Detailed procedures for the JCB Fastrac's hydrostatic transmission, including maintenance, troubleshooting, pump and motor service, and control system adjustments.
    Hydraulics:
    Extensive coverage of the hydraulic system, including pump and valve testing, cylinder and hose repair, fluid maintenance, and troubleshooting of lifting and steering systems.
    Electrical System:
    Complete wiring diagrams, component testing, diagnostic procedures for the electrical system, including lighting, starting, charging, and control modules.
    Braking System:
    In-depth information on the hydraulic and pneumatic braking systems, including component replacement, adjustments, bleeding procedures, and troubleshooting.
    Suspension And Steering:
    Service and repair information for the unique JCB Fastrac suspension system (independent front suspension), including component replacement, alignment, and steering system diagnostics.
    Chassis And Body:
    Procedures for body panel removal and installation, frame inspection, cab maintenance, and component mounting.
    Pto And Linkage:
    Coverage of the Power Take-Off (PTO) systems and the tractor's rear linkage (hydraulic lift system) for implementing implements.
    Cooling System:
    Maintenance, repair, and troubleshooting of the engine cooling system, including radiator, fan, thermostat, and coolant lines.
    Exhaust System:
    Information on the exhaust system, including muffler and emission control components as applicable to the specific engine model.
    Fuel System:
    Detailed procedures for servicing fuel tanks, lines, filters, and injection pumps, essential for reliable engine operation.
    Tire And Wheel:
    Information on tire sizes, inflation pressures, and wheel mounting procedures.
    Procedures Included
    Preventative Maintenance:
    Detailed schedules for routine maintenance tasks such as fluid changes, filter replacements, greasing, and inspections.
    Troubleshooting:
    Systematic troubleshooting guides with flowcharts and diagnostic steps for identifying and resolving common and complex issues across all vehicle systems.
    Component Repair And Overhaul:
    Step-by-step instructions for the removal, disassembly, inspection, repair, and reassembly of all major components and sub-assemblies.
    Diagnostic Procedures:
    Guidance on using diagnostic tools and techniques to identify faults and assess component health.
    Adjustment And Calibration:
    Procedures for adjusting and calibrating various systems, including the transmission, brakes, and hydraulic controls, to ensure optimal performance.
    Component Identification:
    Clear identification of all parts and their locations within the vehicle structure and systems.
    Technical Depth
    Depth:
    Comprehensive, covering everything from basic operator maintenance to in-depth mechanical and hydraulic system overhauls and electrical diagnostics.
    Detail Level:
    Provides torque specifications for all fasteners, clearances for mechanical components, pressure readings for hydraulic systems, and wiring schematics for electrical troubleshooting.
    Diagnostic Charts:
    Includes specific diagnostic charts and tables to help pinpoint the root cause of malfunctions efficiently.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution digital scans suitable for printing.
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Family:
    Perkins 1000 Series (commonly 1006-6T or similar variants).
    Performance
    Horsepower Range:
    Approximately 120 HP (125) to 180 HP (185) depending on the specific model variant and engine tuning.
    Torque Characteristics:
    Designed for strong low-end torque delivery for heavy draft work and efficient operation at higher road speeds.
    Fuel System
    Injection System:
    Typically rotary or inline injection pumps with mechanical or electronic control depending on the specific engine variant and year.
    Cooling System
    Type:
    Liquid-cooled with a robust radiator and fan system designed for sustained high-load operation.
    🔧 Transmission
    Standard
    Type:
    JCB's own hydrostatic transmission, often referred to as a 'Speedshift' or similar designation, offering a wide range of variable speeds and smooth power delivery.
    Optional
    Variations:
    While hydrostatic is standard, specific models might have different gear ratio configurations or control software.
    Features
    Road Speed Capability:
    Designed to achieve road speeds of up to 60-70 km/h (approx. 37-43 mph), significantly higher than conventional agricultural tractors.
    Fluid Specifications
    Transmission Fluid Type:
    JCB recommends specific hydraulic transmission fluid (e.g., JCB HPTO fluid or equivalent specification). Consult the manual for exact part numbers and specifications.
    📐 Dimensions
    Exterior
    Wheelbase:
    Varies by model but generally long for stability, typically around 2.6 to 3.0 meters.
    Overall Length:
    Typically in the range of 4.5 to 5.5 meters.
    Overall Width:
    Designed to meet road legal width requirements, often around 2.5 meters, though some configurations might exceed this without specialized permits.
    Weights
    Operating Weight:
    Varies significantly with configuration, but typically in the range of 6,000 kg to 8,000 kg (unladen).
    🛡️ Safety Features
    Ratings
    Cab Certification:
    ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) certified for operator safety.
    Active Features
    Braking System:
    Advanced hydraulic and often air-assisted braking systems, including disc brakes on all wheels, providing superior stopping power for road use.
    Suspension System:
    Independent front suspension and cab suspension contribute to a more stable and comfortable ride, reducing operator fatigue and improving control.
    Passive Features
    Seatbelts:
    Standard safety belts in the operator's cab.
    Lighting:
    Comprehensive road lighting, including headlights, taillights, turn signals, and work lights.
    💡 Technology Features
    Infotainment
    Cab Features:
    While primarily functional, later models may include basic radio/audio systems, improved HVAC, and ergonomic control layouts. The manual covers HVAC system maintenance.
    Driver Assistance
    Cruise Control:
    Many Fastrac models feature sophisticated cruise control systems for maintaining precise road speeds, which are detailed in the manual.
    Connectivity
    Diagnostic Ports:
    On-board diagnostics (OBD) and diagnostic ports are present for engine and transmission management, with troubleshooting procedures outlined.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Typically every 500 hours, but always refer to the specific engine service interval recommendations in the manual.
    Hydraulic Fluid Change:
    Recommended at intervals such as 1000 or 2000 hours, depending on usage and fluid type. Manual will specify.
    Air Filter Replacement:
    Dependent on operating conditions; check and service as per manual recommendations (e.g., visual inspection or replacement every 500 hours).
    Fluid Specifications
    Engine Oil:
    API CI-4 or higher, SAE 15W-40 is common for Perkins 1000 series engines. Specific JCB part numbers and viscosity grades are detailed in the manual.
    Coolant:
    Ethylene glycol-based coolant with appropriate anti-corrosion additives. Capacity and type (e.g., OAT or HOAT) specified in the manual.
    Transmission Fluid:
    JCB HPTO Fluid or equivalent meeting the stringent requirements of the hydrostatic transmission. Capacity is significant, often over 40 liters.
    Known Issues
    Common Wear Items:
    Like any agricultural machinery, wear on hydraulic hoses, seals, suspension components, and high-stress drivetrain parts can occur. Electrical connections can also be susceptible to dirt and moisture ingress.
    Troubleshooting Focus:
    The manual will cover common issues like hydrostatic transmission performance degradation, hydraulic system leaks, electrical faults, and suspension wear.
    📚 Vehicle History
    Brand Heritage
    Founder And Era:
    JCB (J.C. Bamford Excavators Ltd.) was founded in 1945 by Joseph Cyril Bamford, becoming a global leader in construction and agricultural equipment.
    Model Evolution
    Fastrac Introduction:
    The JCB Fastrac range was introduced in the early 1990s, revolutionizing the agricultural tractor market with its emphasis on speed, comfort, and versatility.
    Development Philosophy:
    The Fastrac was conceived to address the limitations of conventional tractors for road transport, offering a safer and more efficient solution for farmers needing to cover long distances between fields or to markets.
    Production
    Manufacturing Location:
    Primarily manufactured at JCB's facilities in the UK.
    🏆 Awards & Recognition
    Recognitions
    Innovation Awards:
    The JCB Fastrac has historically received accolades for its innovative design and its contribution to improving agricultural efficiency and safety.
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