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Jeep Cherokee 2000 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 2000 Chassis Code: XJ Codes Engine Codes: 4.0L (199 CID) Straight-6 OHV (AMC 242), 2.5L (150 CID) Straight-4 OHV (AMC 150)...
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Type: Car
Vendor:
Sku: 261670
Jeep Cherokee 2000 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Year:
2000
Chassis Code:
XJ
Codes
Engine Codes:
4.0L (199 CID) Straight-6 OHV (AMC 242), 2.5L (150 CID) Straight-4 OHV (AMC 150)
👋 Introduction
Market Position
Category:
Compact SUV / Off-Road Vehicle
Target Demographic:
Enthusiasts seeking reliable off-road capability and everyday practicality.
Competitive Analysis
Competitors:
Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Mitsubishi Montero Sport
Key Features
Platform:
Unibody construction (unique in its class for its time), known for a balance of on-road comfort and off-road prowess.
Engine Options:
Legendary 4.0L '242' Inline-6 engine, renowned for its durability and torque.
Off Road Capability:
Jeep's Command-Trac (231) and Selec-Trac (242) transfer cases, available Quadra-Coil solid rear axle (on some models) and robust suspension design.
Manual Value:
Provides in-depth knowledge for DIY maintenance and repairs, significantly reducing ownership costs and extending vehicle life.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
Page Count
Estimated Page Count:
Over 1500 Pages (estimated based on typical factory manual scope)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (4.0L I6, 2.5L I4), Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Emission Control Systems, Manual Transaxle (NV3550, AX-15), Automatic Transaxle (AW4, 42RE), Transfer Case (NP231, NP242), Clutch System, Torque Converter Clutch
Chassis:
Front Suspension System, Rear Suspension System, Steering System, Brake System, Parking Brake, Wheel And Tire System, Drive Shafts (Front & Rear), Rear Axle Beam, Front & Rear Axle Hubs, Front Stabilizer Bar, Rear Coil Spring, Front Shock Absorber, Rear Shock Absorber Assy
Electrical:
Charging System, Starting System, Ignition System, Lighting System, Horn, Wiper And Washer System, Audio & Visual System, Power Mirror Control System, Power Window Control System, Power Door Lock Control System, Instrument Panel, Combination Meter, Wiring Diagrams, Air Conditioning Amplifier Assy, Center Cluster Module Switch, Headlamp Dimmer Switch Assy, Windshield Wiper Switch Assy, Starter Switch, Parkneutral Position Switch
Body And Interior:
Hood, Front Bumper, Rear Bumper, Fender Panel Mudguard, Side Mudguard, Back Door Garnish, Front Door, Rear Door, Back Door, Sun Roof, Roof Antenna Pole Sub-Assy, License Plate Lamp Assy, Rear Combination Lamp Assy, Center Stop Lamp Assy, Front Marker Lamp Assy, Outer Rear View Mirror Assy, Inner Rear View Mirror Assy, Windshield Glass, Rear Door Glass Weatherstrip, Front Door Glass Weatherstrip, Roof Headlining, Quarter Window Assy, Seat, Seat Belt, Front Seat Belt, Rear Seat Belt, Clutch Pedal Sub-Assy, Brake Pedal, Steering Column, Horn Button Assy, Sun Roof System
Safety Systems:
Supplemental Restraint System (Airbag System), Side Air Bag Sensor Assy, Front Seat Airbag Assy, Passenger Air Bag Assy, Curtain Shield Air Bag Assy, Air Bag Sensor Rear, Air Bag Sensor Front, Center Air Bag Sensor Assy, Seat Position Air Bag Sensor, Seat Belt Warning System
Procedures Included
Maintenance:
Routine maintenance checks and service intervals, Fluid checks and changes (engine oil, coolant, transmission fluid, brake fluid, power steering fluid, differential fluid), Filter replacements (oil, air, fuel), Belt inspection and replacement, Spark plug service, Battery maintenance
Diagnostics And Troubleshooting:
System diagnostic procedures, Symptom-based troubleshooting guides, Diagnostic Trouble Codes (DTCs) for engine, transmission, and ABS systems, Electrical system diagnostics using wiring diagrams
Repair And Rebuild:
Engine mechanical component replacement (cylinder head, cylinder block, camshaft, crankshaft, pistons, connecting rods), Transmission overhaul and component replacement, Brake system component replacement (master cylinder, calipers, pads, rotors), Suspension and steering component replacement (shocks, struts, ball joints, tie rods), Electrical component repair and replacement (alternator, starter, sensors, actuators), Body panel repair and replacement, HVAC system component repair
Technical Specifications:
Torque specifications for all fasteners, Dimensional specifications for critical components, Electrical component resistance and voltage specifications, Fluid capacities and types, Wheel alignment specifications, Emission control system specifications
Technical Depth
Depth:
Comprehensive coverage for all major systems, including detailed disassembly, assembly, repair, and reassembly procedures. Includes diagnostic charts and troubleshooting flowcharts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Compatibility:
Windows (95/98/ME/XP/Vista/7), Linux, MAC OS
Searchability:
Searchable text content within the PDF
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
4.0L I6:
Displacement: 3964 cc (242 cu in), Bore x Stroke: 3.875 in x 3.56 in, Compression Ratio: 8.8:1, Horsepower: 190 hp @ 4600 rpm, Torque: 225 lb-ft @ 3200 rpm
Secondary Engine
2.5L I4:
Displacement: 2507 cc (153 cu in), Bore x Stroke: 3.875 in x 3.25 in, Compression Ratio: 8.8:1, Horsepower: 114 hp @ 4700 rpm, Torque: 145 lb-ft @ 3500 rpm
Performance
Acceleration 0 60:
Approx. 9-10 seconds (4.0L models)
Fuel System
Injection Type:
Sequential Fuel Injection (SFI)
Maintenance
Spark Plugs:
Champion Copper Plus (e.g., RC12ECC) or equivalent
Engine Oil Capacity:
5.6 L (5.9 US qt) with filter for 4.0L; 4.3 L (4.5 US qt) with filter for 2.5L
Engine Oil Type:
API SG or higher, SAE 10W-30 recommended for most conditions (check manual for specific climate recommendations)
🔧 Transmission
Standard
Manual Transmission:
NV3550 5-speed manual (late 2000 models, typically with 4.0L engine)
Optional
Automatic Transmission:
AW4 4-speed automatic (with 4.0L engine); 42RE 4-speed automatic (with 2.5L and some 4.0L engines)
Transfer Case
Transfer Case Options:
NP231 Command-Trac (2WD/4WD Part-Time); NP242 Selec-Trac (2WD/4WD Part-Time/Full-Time)
Fluid Specifications
Manual Transmission Fluid:
NV3550: Mopar Manual Transmission Lubricant (or equivalent like Red Line MT-90) - 2.1 L (2.2 US qt)
Automatic Transmission Fluid:
AW4/42RE: ATF+4 (MS-9602) or equivalent - 7.6 L (8 US qt) for refill, 10.4 L (11 US qt) for dry fill
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.9 inches (4265 mm)
Width:
70.4 inches (1788 mm)
Height:
66.1 inches (1679 mm)
Weights
Curb Weight:
Approx. 3,500 - 3,800 lbs (1588 - 1724 kg) depending on configuration
Towing Capacity:
Up to 5,000 lbs (2268 kg) with proper equipment and engine (4.0L models)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
4-star driver, 4-star passenger (for 2000 model year)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on rear wheels, 4-wheel ABS optional.
Passive Features
Airbags:
Driver and passenger airbags, optional side airbags.
Seat Belts:
Front seat belts with pretensioners, Rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and/or cassette player, optional premium audio systems.
Driver Assistance
ABS:
Available Anti-lock Braking System (ABS) for enhanced braking control.
Connectivity
Wiring Diagrams:
Extensive and detailed wiring diagrams provided, crucial for diagnosing and repairing electrical issues.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (depending on oil type and driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2-3 years for conventional coolant, longer for OAT/HOAT (check manual for specific type).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for automatic transmissions, depending on usage. Manual transmissions typically require less frequent service.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent ATF+4 (check manual for specifics)
Differential Fluid:
API GL-5, SAE 75W-90 or 80W-90 (front and rear differentials) - Capacity approx. 1.5-2 L per axle.
Known Issues
Common Problems:
Head gasket leaks (especially on older 4.0L engines, though less prevalent in later models), coolant leaks from radiator and heater core, starter heat soak (intermittent starting when hot), oil filter adapter housing leaks, TPS (Throttle Position Sensor) issues, minor electrical gremlins, rust on body and frame components (depending on climate).
Common Issues
Typical Repairs:
Replacement of cracked cylinder heads, radiator and heater core replacement, starter motor replacement, intake manifold gasket replacement, various sensor replacements (MAP, Crankshaft Position), body rust repair.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's legacy dates back to WWII with the Willys MB, establishing a reputation for ruggedness and off-road capability.
Model Evolution
Xj Generation:
The XJ Cherokee, produced from 1984-2001, was revolutionary for its unibody construction, setting a new standard for SUVs.
2000 Model Year Updates:
Minor updates for 2000 included a revised interior with a new dashboard design, updated airbags, and some powertrain refinements. The 4.0L engine continued to be the preferred option.
Production
Production Period:
1984-2001
🏆 Awards & Recognition
Recognitions
Off Road Magazine Awards:
Often lauded by off-road publications for its robust platform and modification potential.
Vehicle Reliability:
While some minor issues are known, the core 4.0L engine and drivetrain are highly regarded for their longevity and durability when properly maintained.
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