Jeep Cherokee 1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1995 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road vehicle Target Audience: Enthusiasts and owners...

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Type: Car

Vendor:

Sku: 448693

Tags: 1995 Car Cars Cherokee Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Off-road vehicle

Target Audience:

Enthusiasts and owners seeking in-depth repair and maintenance knowledge for their 1995 Jeep Cherokee.

Competitive Analysis

Competitors:

Ford Bronco, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder.

Jeep Advantage:

Renowned off-road capability, robust build quality, iconic design.

Key Features

Vehicle Highlights:

Command-Trac 4WD system, Selec-Trac 4WD system, unibody construction, durable powertrain options.

Manual Value Proposition:

Empowers owners with professional-level repair knowledge, reducing reliance on costly dealership service and enabling informed maintenance decisions.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair instructions for the 1995 Jeep Cherokee (XJ).

Mechanical Systems:

Engine, drivetrain, suspension, steering, brakes, fuel system, exhaust system.

Electrical Systems:

Wiring diagrams, lighting, ignition, charging system, starter, gauges, accessories.

Body And Chassis:

Body panel removal/installation, interior trim, glass, frame repair, collision damage procedures.

HVAC System:

Heating, ventilation, and air conditioning system diagnosis and repair.

Page Count

Estimated Pages:

Varies by specific manual edition, typically 800-1500 pages for a comprehensive factory service manual.

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF) - Searchable and printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine teardown, inspection, assembly, valve train, piston/ring service, crankshaft/bearing service, cooling system, lubrication system.

Engine Management:

Fuel injection system (MPI), ignition system, engine control module (ECM) diagnosis and testing, emissions control systems.

Transmission Manual:

NV3550 manual transmission service, clutch system, flywheel, driveshafts.

Transmission Automatic:

AX-15 automatic transmission service, torque converter, transmission control module (if applicable), fluid and filter service.

Transfer Case:

NP231, NP242 transfer case service, operation, and maintenance.

Suspension:

Front and rear suspension components, leaf springs, shock absorbers, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering column, steering gear, tie rods, linkage.

Brakes:

Front disc brakes, rear drum brakes, anti-lock braking system (ABS) diagnosis and repair, brake lines, master cylinder, parking brake.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure testing.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes, hangers.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan, pressure cap.

Electrical Diagnostics:

Troubleshooting procedures for common electrical faults, diagnostic trouble codes (DTCs).

Body Hardware:

Door mechanisms, latches, hinges, window regulators, exterior trim.

Procedures Included

Basic Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, battery inspection.

Scheduled Maintenance:

Detailed maintenance schedule based on mileage and time intervals.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving issues.

Component Replacement:

Step-by-step instructions for replacing major components (e.g., alternator, starter, water pump, brake pads).

Engine Rebuilding:

Complete engine rebuild procedures, including torque specifications and clearances.

Transmission Rebuilding:

Detailed procedures for rebuilding both automatic and manual transmissions.

Wiring Diagrams:

Complete and color-coded electrical wiring schematics for all vehicle systems.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

Torque Specifications:

Comprehensive list of torque values for all critical fasteners.

Technical Depth

Depth:

Factory-level diagnostic and repair procedures, suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostics:

In-depth diagnostic strategies, including pinpoint tests and symptom-based troubleshooting.

Recalibration:

Procedures for recalibrating electronic modules and sensors post-repair.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Resolution:

High-resolution images and diagrams for clarity.

Readability:

Clear, legible text and diagrams optimized for printing or screen viewing.

Binding Type

Binding For Physical:

N/A (Digital Format)

Paper Type

Paper For Physical:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

2.5L OHV (AMC 150)

Displacement:

2469 cc (150.6 cu in)

Configuration:

Inline 4-cylinder

Bore X Stroke:

3.876 in x 3.375 in (98.45 mm x 85.73 mm)

Compression Ratio:

8.8:1

Horsepower Net Est:

125 hp @ 4,800 rpm

Torque Net Est:

150 lb-ft @ 2,800 rpm

Optional Engine

Engine Code:

4.0L OHV (AMC 242)

Displacement:

3964 cc (241.8 cu in)

Configuration:

Inline 6-cylinder

Bore X Stroke:

3.875 in x 3.563 in (98.4 mm x 90.5 mm)

Compression Ratio:

8.8:1

Horsepower Net Est:

190 hp @ 4,750 rpm

Torque Net Est:

220 lb-ft @ 3,000 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Fuel Pump Pressure:

31-39 PSI (214-269 kPa) for 4.0L; 39 PSI (269 kPa) for 2.5L

🔧 Transmission

Standard

Transmission Type:

NV3550 5-speed manual transmission

Optional

Transmission Type:

AW4 4-speed automatic transmission

Features

Manual Gear Ratios:

1st: 4.01, 2nd: 2.32, 3rd: 1.40, 4th: 1.00, 5th: 0.76, Reverse: 3.57

Automatic Gear Ratios:

1st: 2.73, 2nd: 1.57, 3rd: 1.00, 4th: 0.73, Reverse: 2.27

Transmission Fluid Type Manual:

API GL-3 or GL-4, SAE 75W-90 or 80W-90 gear oil

Transmission Fluid Type Automatic:

ATF+3 (Chrysler Material Number 05010274AA or equivalent)

Transfer Case Options:

Command-Trac (part-time 2WD/4WD), Selec-Trac (full-time 2WD/4WD/4-Low)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

167.5 inches (4255 mm) (2-door), 177.7 inches (4514 mm) (4-door)

Width:

70.4 inches (1788 mm)

Height:

63.7 inches (1618 mm)

Weights

Curb Weight Approx:

3400 - 3800 lbs (1542 - 1724 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

4700 - 5200 lbs (2132 - 2359 kg)

Towing Capacity Max:

2000 - 3500 lbs (907 - 1588 kg) depending on engine and drivetrain

Payload Capacity:

Varies by configuration, typically around 800-1000 lbs

Wheel Bolt Pattern:

5x4.5 inches (5x114.3 mm)

Recommended Tire Sizes:

215/75R15, 225/75R15, P215/75R15

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

N/A (Not tested extensively under current protocols for this era)

IIHS Ratings:

Varies by specific test conducted; generally considered a robust vehicle for its time but lacking modern safety structures.

Active Features

Optional Anti-lock Braking System (ABS) on all four wheels.

Traction Control:

Not typically available on this model year.

Passive Features

Airbags:

Driver and passenger airbags were standard for 1995.

Seatbelts:

Front 3-point seatbelts, rear lap and shoulder belts.

Body Structure:

Unibody construction with integrated roll cage features for enhanced structural rigidity.

💡 Technology Features

Infotainment

Audio System:

AM/FM radio with cassette player, optional CD player. Limited speaker options (2-door typically 2, 4-door typically 4 or 6).

Driver Assistance

Cruise Control:

Optional

Instrument Cluster:

Analog gauges for speedometer, tachometer (4.0L only), fuel, oil pressure, coolant temperature, voltmeter. Warning lights for various systems.

Connectivity

Connectivity Options:

Not applicable for this era; no integrated Bluetooth, USB ports, or smart device integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles (4,800 km) or 3 months, whichever comes first.

Engine Oil Filter:

Mopar: MO-090, Fram: CH8071, Wix: 51500

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

2.5L: Champion RC12ECC (every 30,000 miles), 4.0L: Champion RC12LYC (every 30,000 miles)

Transmission Fluid Filter Change:

Automatic: Every 30,000-60,000 miles (48,000-96,000 km) or as recommended in the manual. Manual: Inspect annually.

Fluid Specifications

Engine Oil Capacity:

2.5L: 5 quarts (4.7L) with filter; 4.0L: 6 quarts (5.7L) with filter

Engine Oil Type:

SAE 10W-30 (preferred), SAE 5W-30 in extreme cold

Coolant Type:

Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water)

Coolant Capacity:

Approx. 11.2 quarts (10.6L) for 4.0L, 9.3 quarts (8.8L) for 2.5L

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Headliner sagging, interior trim degradation, front track bar wear, rear main seal leaks (4.0L), HVAC blend door actuator failure, minor electrical gremlins.

Engine Troubleshooting:

The 4.0L inline-six is generally robust but can suffer from oil pressure issues if not maintained. The 2.5L four-cylinder is less powerful but can be reliable with proper care.

Drivetrain Notes:

Transfer case chain stretch and bearing wear are common on higher mileage vehicles. CV joints on front axles require periodic inspection.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing heritage rooted in military vehicles, known for durability and off-road prowess since WWII.

Model Evolution

Cherokee Introduction:

The XJ Cherokee was introduced in 1984 as the first compact SUV with a unibody construction, revolutionizing the segment.

Xjs Mid Cycle Refresh:

The 1995 model year represents a significant update to the XJ generation, including revised interior, improved aerodynamics, and powertrain enhancements.

Production

Production Years Xj:

1984-2001 (North America)

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Truck Of The Year Mention:

While not a direct 'award,' the XJ Cherokee was often cited as a benchmark for compact SUVs and praised for its off-road capability and utility.

Ratings

Jeep Brand Reputation:

Consistently ranked high for off-road capability and durability by automotive publications and consumer surveys.

Certifications

Emissions Compliance:

Meets 1995 US Federal Emissions Standards. Manual will cover relevant emission control system diagnostics.