Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all major engine components including cylinder head, block, crankshaft, camshaft, pistons, connecting rods, valves, timing components, oil pump, oil pan.
Engine Fuel System:
Fuel injection system operation, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank servicing, diagnostics for fuel delivery issues.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, heater core replacement, cooling fan operation and diagnosis, coolant flush and refill procedures.
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors (O2 sensors), emissions control systems.
Transmission Manual:
NV3550 manual transmission service, clutch replacement, gearbox disassembly and assembly, fluid specifications and capacity.
Transmission Automatic:
42RE automatic transmission service, torque converter, valve body, clutch packs, band adjustments, fluid specifications and capacity, troubleshooting common automatic transmission issues.
Drivetrain Front Axle:
Dana 30 front axle service, differential inspection and repair, axle shafts, universal joints (U-joints), hub assembly replacement.
Drivetrain Rear Axle:
Dana 35 rear axle service, differential inspection and repair, axle shafts, cover removal and gasket replacement, fluid specifications.
Suspension Front:
Independent front suspension (IFS) component replacement: control arms, ball joints, coil springs, shock absorbers, sway bar links, steering knuckle.
Suspension Rear:
Leaf spring rear suspension servicing, shock absorbers, shackle replacement, axle mounting U-bolts.
Steering:
Power steering system diagnosis and repair, steering gear, power steering pump, steering linkage components (tie rods, drag link), steering column.
Brakes Front:
Front disc brake service: rotor replacement, brake pad replacement, caliper overhaul, brake hose replacement.
Electrical Charging:
Alternator testing and replacement, charging system circuit diagnostics, battery maintenance and testing.
Electrical Starting:
Starter motor testing and replacement, starter solenoid, ignition switch operation.
Electrical Lighting:
Headlight, taillight, brake light, turn signal bulb replacement, lighting circuit troubleshooting.
Electrical Instruments:
Instrument cluster diagnosis and repair, speedometer, tachometer, fuel gauge, warning lights.
HVAC:
Air conditioning system servicing, refrigerant recharge, blower motor replacement, heater core operation, climate control panel diagnostics.
Body Exterior:
Front bumper removal and installation, rear bumper removal and installation, door panel removal, fender repair, hood adjustment, tailgate operation.
Body Interior:
Seat removal and installation, dashboard removal, interior trim panel replacement, carpet replacement.
Brakes Rear:
Rear drum brake service (if equipped): brake shoe replacement, drum inspection and resurfacing, wheel cylinder replacement. Rear disc brake service (if equipped): rotor replacement, brake pad replacement, caliper overhaul.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant checks and flushes, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts and procedures for common drivability issues, electrical faults, and mechanical failures.
Repair Procedures:
Step-by-step guides for component replacement, system overhauls, and major repairs.
Diagnostic Techniques:
Use of diagnostic tools, reading trouble codes (OBD-II), circuit testing with multimeters, pressure testing.
Specifications And Tolerances:
Torque specifications for fasteners, engine component clearances, alignment specifications.
Depth Of Coverage:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including full engine rebuilds, transmission overhauls, and in-depth electrical diagnostics.
Oil Change Interval Recommendation:
Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions.
Service Intervals Transmission Fluid
Transmission Fluid Change Interval Automatic:
Every 30,000 - 60,000 miles, or as per manual recommendations.
Transmission Fluid Change Interval Manual:
Every 60,000 - 100,000 miles.
Service Intervals Coolant
Coolant Flush Interval:
Every 30,000 - 50,000 miles or 2-3 years.
Fluid Specifications Engine Oil
Engine Oil Viscosity 4 0L:
10W-30 (preferred), 10W-40, 5W-30 for colder climates.
Engine Oil Viscosity 2 5L:
10W-30, 5W-30 for colder climates.
Engine Oil Capacity 4 0L:
6 US quarts (with filter)
Engine Oil Capacity 2 5L:
5 US quarts (with filter)
Common Problems:
Head gasket issues (especially on 4.0L I6), cooling system leaks, cracked cylinder heads (early 4.0L), worn-out suspension components, rust (rocker panels, floor pans), minor electrical gremlins.
Oil Filter Part Number Common:
Wix 51515, Purolator L10000, Fram PH8A (or equivalent)
Air Filter Part Number Common:
Wix 42777, Fram CA8798 (or equivalent)