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Jeep Cherokee KJ 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: KJ Year: 2002 Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact/Mid-size SUV Target Buyer: Individuals seeking a capable,...
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Type: Car
Vendor:
Jeep
Sku: 448846
Tags: 2002 Car Cars Cherokee KJ Jeep Misc
Jeep Cherokee KJ 2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Model Code:
KJ
Year:
2002
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Segment:
Compact/Mid-size SUV
Target Buyer:
Individuals seeking a capable, off-road oriented SUV with practical utility.
Competitive Analysis
Key Competitors 2002:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra
Key Features Vehicle
Jeep Heritage:
Off-road capability, robust construction, iconic styling.
Key Features Manual
Manual Value Proposition:
Provides in-depth, authoritative information for all maintenance and repair tasks, replicating factory service procedures.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair Instruction
Target Audience:
Professional Mechanics and DIY Enthusiasts
Page Count
Estimated Page Count:
Extensive (Detailed Content)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Exhaust
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Lighting, Instrumentation, Power Distribution, ECU Diagnostics
Body:
Interior and Exterior Trim, Body Panels, Doors, Glass
Comfort And Convenience:
HVAC, Audio Systems, Power Accessories
Procedures Included
Maintenance:
Fluid changes, Filter replacements, Lubrication
Diagnostics:
Troubleshooting guides, Symptom-based diagnostics, DTC interpretation
Repair:
Component removal, Installation, Adjustment, Calibration
Overhaul:
Engine rebuild, Transmission overhaul, Differential repair
Wiring Diagrams:
Complete electrical system schematics
Technical Depth
Depth:
Comprehensive - From routine maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Likely includes information on using OBD-II scanners and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Print Readability:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder (World Gas Engine)
Engine Code:
2.4L DOHC (G4EA / ED1)
Displacement:
2429 cc (148.2 cu in)
Bore X Stroke:
92.0 mm x 90.2 mm
Compression Ratio:
10.0:1
Horsepower:
154 hp @ 6000 rpm
Torque:
169 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 Octane Recommended)
Engine Accessories
Ignition System:
Distributorless Ignition System (DIS)
Cooling System:
Pressurized Liquid Cooling System
Optional Engine
Engine Type Optional:
V6 (PowerTech)
Engine Code Optional:
3.7L V6 (EER/ERS)
Displacement Optional:
3701 cc (225.8 cu in)
Horsepower Optional:
205 hp @ 5200 rpm
Torque Optional:
235 lb-ft @ 4000 rpm
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic (42RLE)
Optional
Transmission Type Optional:
5-Speed Manual (NV1500)
Features
Drive System:
Select-Trac II (Part-Time 4WD) or Command-Trac NV242 (Full-Time 4WD)
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Material Standard MS-9602)
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 (or as specified by Jeep)
📐 Dimensions
Exterior
Length:
4425 mm (174.2 in)
Width:
1750 mm (68.9 in)
Height:
1720 mm (67.7 in)
Wheelbase:
2645 mm (104.1 in)
Weights
Curb Weight Approx:
1500-1600 kg (3300-3500 lbs)
Cargo
Cargo Volume Behind Rear Seat:
Approximately 850 liters (30 cu ft)
Cargo Volume With Rear Seat Folded:
Approximately 1930 liters (68 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★★ (5-Star)
NHTSA Front Impact Passenger:
★★★★★ (5-Star)
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard Front Airbags, Optional Side Curtain Airbags
Seat Belts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound system.
Navigation:
Optional factory navigation system (rare).
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
OBD Ii Port:
Standard OBD-II (On-Board Diagnostics II) for emissions and fault code reading.
Powertrain Management
ECU:
Engine Control Unit (ECU) for managing engine performance, fuel injection, and ignition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Coolant Flush:
Every 5 years or 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (API SN or newer) - Capacity: 4.5 quarts (4.3 liters)
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (Chrysler MS-12106) - Capacity: 8.0 quarts (7.6 liters)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Mopar Power Steering Fluid (Chrysler MS-5931)
Known Issues
Common Problem 1:
Actuator failures for HVAC blend doors.
Common Problem 2:
Oil leaks from the valve cover gasket or oil pan gasket.
Common Problem 3:
Worn front suspension components (ball joints, control arm bushings) due to weight and usage.
Common Problem 4:
EVAP system leaks leading to check engine light illumination.
Common Problem 5:
Cracked exhaust manifolds on the 3.7L V6 engine.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Established reputation for ruggedness and off-road capability dating back to WWII.
Model Evolution
Kj Generation:
First generation of the Jeep Cherokee (except for the original XJ) designed as a compact SUV, replacing the Cherokee XJ in many markets.
Design Influence:
Shared platform with Mitsubishi Pajero/Montero Sport, featuring unibody construction.
Production
Production Years Kj:
2001-2007 (globally), 2002-2007 (North America)
Manufacturing Locations:
United States (Toledo, Ohio), and other global facilities.
🏆 Awards & Recognition
Recognitions
Off Road Capability Rating:
Consistently rated well for off-road prowess within its class due to Jeep's heritage.
Jeep Brand Awards:
Jeep brand frequently recognized for its off-road capabilities and Trail Rated status on select models.
Ratings
Consumer Satisfaction 2002:
Mixed reviews, with praise for capability but some criticism regarding refinement and reliability compared to some competitors.
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