Jeep Cherokee WJ Complete Workshop Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 2004 Chassis Code: WJ 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Competitive Analysis Key Competitors 2004: Ford Explorer, Toyota 4Runner,...

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Sku: 502615

Tags: 2004 Car Cars Cherokee WJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV

Competitive Analysis

Key Competitors 2004:

Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet TrailBlazer

Key Features

Jeep Heritage:

Renowned for off-road capability and robust construction

Wj Generation Focus:

Unibody construction for improved on-road comfort, sophisticated interior for its class

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Workshop Service Repair

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (including assembly, disassembly, inspection, repair)

Engine Electrical:

Yes (ignition, fuel injection, sensors, actuators, ECU diagnostics)

Transmission Automatic:

Yes (42RE, 45RFE, 545RFE - overhaul, diagnosis, control systems)

Transmission Manual:

N/A (primarily for automatic transmissions)

Drivetrain 4X4:

Yes (NV242 transfer case, Dana 30 front axle, Chrysler 8.25 rear axle)

Suspension:

Yes (front solid axle, rear solid axle, springs, shocks, steering components)

Brakes:

Yes (ABS, hydraulic system, rotors, pads, calipers, parking brake)

Steering:

Yes (power steering system, steering column, linkage)

Cooling System:

Yes (radiator, fan, water pump, thermostat, hoses)

Fuel System:

Yes (fuel pump, injectors, lines, pressure regulator, EVAP)

Exhaust System:

Yes (catalytic converter, mufflers, pipes, oxygen sensors)

Electrical Body:

Yes (lighting, power windows, locks, mirrors, wipers, horn)

HVAC:

Yes (heating, ventilation, air conditioning system diagnosis and repair)

Body And Frame:

Yes (body panel repair, rust prevention, glass replacement)

Chassis Electrical:

Yes (instrument cluster, dashboard, warning lights)

Safety Systems:

Yes (airbag system, seatbelts, SRS diagnostics)

Diagnostic Troubleshooting:

Yes (DTC codes, guided diagnostics, component testing)

Procedures Included

Routine Maintenance:

Yes (oil changes, fluid flushes, filter replacements)

Engine Repair:

Yes (head gaskets, timing components, piston/ring replacement, bearing services)

Transmission Overhaul:

Yes (complete rebuild procedures for automatic transmissions)

Brake System Repair:

Yes (caliper replacement, master cylinder, bleeding procedure)

Suspension Component Replacement:

Yes (ball joints, tie rod ends, control arms, shock absorbers)

Electrical Component Testing:

Yes (using multimeter, diagnostic tools)

HVAC System Repair:

Yes (compressor replacement, refrigerant service, blower motor)

Body Panel Replacement:

Yes (fenders, doors, bumpers)

Diagnostic Procedures:

Yes (step-by-step troubleshooting for various symptoms)

Torque Specifications:

Yes (critical for engine, chassis, and driveline assembly)

Wiring Diagrams:

Yes (for electrical system troubleshooting)

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

Diagnostic Focus:

Advanced (includes specific diagnostic trouble codes and troubleshooting trees)

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Resolution (suitable for printing)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Text Searchability:

Yes (fully searchable text)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

4.0L Inline-6 'PowerTech'

Engine Code 1:

Performance

Horsepower 4.0L:

195 hp @ 4600 rpm

Torque 4.0L:

230 lb-ft @ 3000 rpm

Horsepower 4.7L:

230 hp @ 4800 rpm

Torque 4.7L:

295 lb-ft @ 3200 rpm

Fuel System

Fuel System Type:

Sequential Multi-Port Fuel Injection (MPI)

Engine Option 2

Engine Option 2:

4.7L V8 'PowerTech'

Engine Code 2

Engine Code 2:

Fuel Requirements

Fuel Type:

Unleaded gasoline (87 octane recommended for 4.0L, 89 octane for 4.7L)

🔧 Transmission

Standard Transmission

Transmission Option 1:

42RE 4-Speed Automatic

Optional Transmission

Transmission Option 2:

45RFE / 545RFE 4-Speed Automatic (with overdrive)

Features

Transmission Control:

Electronic transmission control with overdrive (on later models/options)

Fluid Type

Transmission Fluid Spec:

ATF+4 (Mopar)

📐 Dimensions

Exterior Length

Length:

186.6 inches (4740 mm)

Exterior Width

Width:

73.3 inches (1862 mm)

Exterior Height

Height:

65.3 inches (1659 mm)

Wheelbase

Wheelbase:

110.5 inches (2807 mm)

Curb Weight

Curb Weight 4.0L:

4,155 lbs (1885 kg)

Curb Weight 4.7L:

4,322 lbs (1960 kg)

Cargo Volume

Cargo Volume Behind Rear Seat:

33.9 cu ft (959 L)

Cargo Volume Max:

72.3 cu ft (2048 L)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

NHTSA Side Impact Driver:

NHTSA Side Impact Rear Passenger:

Active Features

Standard Anti-lock Braking System (ABS)

Passive Features

Airbags:

Standard front airbags, optional side airbags

Seatbelts:

Three-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Optional premium audio systems, CD player, cassette player (early models), satellite radio readiness.

Driver Assistance

Driver Assistance Features:

Cruise control, rear parking assist (optional on some trims).

Connectivity

Connectivity Options:

Accessory power outlets.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 miles or 6 months (depending on driving conditions and oil type)

Transmission Fluid Change Interval:

Every 30,000 - 60,000 miles (refer to manual for specifics based on usage)

Coolant Flush Interval:

Every 30,000 - 100,000 miles (depending on coolant type, typically 50,000 miles for conventional)

Fluid Specifications

Engine Oil Spec 4.0L:

SAE 10W-30 (API certified, meeting Chrysler MS-6381-F)

Engine Oil Spec 4.7L:

SAE 5W-30 (API certified, meeting Chrysler MS-6381-F)

Coolant Spec:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), 50/50 mix with distilled water

Power Steering Fluid Spec:

ATF+4 (Mopar)

Known Issues

Common Issues 4.0L:

Head gasket leaks (especially around #3 cylinder), valve cover gasket leaks, oil filter housing leaks, rear main seal leaks.

Common Issues 4.7L:

Crankshaft position sensor failure, camshaft position sensor failure, oil sludge buildup (if maintenance is neglected), intake manifold gasket leaks.

Common Issues Transmission:

Failure of the governor pressure solenoid (42RE), torque converter issues, transmission cooler leaks.

Common Issues Suspension:

Worn control arm bushings, ball joints, and tie rod ends due to vehicle weight and off-road use.

Common Issues Electrical:

Blend door actuator failure in HVAC, instrument cluster issues, window regulator failures.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep's iconic status in off-road and utilitarian vehicles dating back to WWII.

Model Evolution

Wj Generation Debut:

Introduced for the 1993 model year, the WJ generation (1993-2004) represented a significant redesign from the XJ Cherokee, moving to a unibody platform.

Wj Generation Updates 2004:

The 2004 model year was part of the latter half of the WJ's lifecycle, receiving minor updates, typically focused on trim and features.

Production

Production Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Award Mention 1:

Often cited for its strong inline-6 engine and off-road prowess by automotive publications during its production run.

Ratings

Jeep Brand Rating:

Consistently ranked high for off-road capability and trailworthiness.