🏷️ Basic Information

Make:

Jeep

Model:

Cherokee XJ

Year:

1994

Body Style:

2-door

Drivetrain:

2WD (Rear-Wheel Drive)

👋 Introduction

Market Position:

The Jeep Cherokee XJ was a highly successful compact SUV known for its ruggedness, off-road capability, and distinctive design. It competed with vehicles like the Ford Bronco II, Chevrolet S-10 Blazer, and Toyota 4Runner.

Competitive Advantages:

Unibody construction offered a smoother ride than body-on-frame SUVs, while its Command-Trac and optional Selec-Trac 4WD systems provided excellent off-road prowess. The 2-door configuration emphasized its sporty and adventurous image.

Key Features 1994:

Introduction of the improved 4.0L 'High Output' inline-six engine with enhanced power and torque. Refined interior and exterior styling updates for the mid-cycle refresh.

📋 Manual Details

Coverage:

Complete service and repair for the 1994 Jeep Cherokee XJ 2-door, 2WD models.

Page Count:

Estimated 1500-2000 pages (typical for comprehensive service manuals).

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Engine mechanical systems, including disassembly, inspection, assembly, and specifications for all major components.

Fuel System:

Fuel delivery, injection systems (EFI), fuel pump, injectors, fuel filter replacement, and related diagnostics.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant specifications, and leak detection.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes, and hanger replacement.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), timing, and related diagnostics.

Transmission:

Manual and automatic transmission service, fluid changes, seals, clutch replacement (manual), torque converter (automatic), and internal component repair.

Drivetrain:

Rear axle assembly, differential service, axle shafts, U-joints, driveshaft maintenance.

Suspension System:

Front and rear suspension components, shock absorbers, springs, bushings, control arms, alignment procedures.

Steering System:

Steering gear, power steering pump, hoses, steering linkage, column, and alignment.

Brake System:

Front and rear brake components (discs/drums), calipers, wheel cylinders, master cylinder, brake lines, parking brake, ABS system (if equipped).

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, wipers, horn, power windows, power locks, and fuse/relay diagnostics.

Body And Frame:

Body panel removal and installation, door mechanisms, interior trim, glass replacement, underbody coatings, and structural repairs.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, blower motor, evaporator, condenser, and climate control diagnostics.

Diagnostic Troubleshooting:

Systematic troubleshooting guides, symptom-based diagnostics, and diagnostic trouble codes (DTCs).

Routine Maintenance:

Oil change, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement.

Major Repairs:

Engine rebuilds, transmission overhauls, differential rebuilds, complete brake system overhauls, suspension component replacement.

Electrical Diagnostics:

Wiring diagrams, circuit testing, component testing, and troubleshooting for electrical faults.

Suspension Alignment:

Detailed procedures for front and rear suspension alignment, including caster, camber, and toe adjustments.

HVAC Repair:

Refrigerant service, leak detection, component replacement (compressor, condenser, evaporator), and system flushing.

Body Work:

Removal and installation of body panels, fenders, doors, hoods, bumpers, and glass.

Troubleshooting Guides:

Step-by-step guides to diagnose and resolve common vehicle issues based on symptoms.

Wheel Alignment Specifications:

Provides specific front and rear wheel alignment angles (caster, camber, toe) and recommended procedures for adjustment.

Torque Specifications:

Extensive list of torque specifications for critical fasteners throughout the vehicle, essential for proper assembly and safety.

Depth:

Comprehensive coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed disassembly, assembly, torque specifications, and diagnostic procedures.

Diagnostic Tools:

Details specific diagnostic procedures, often requiring standard automotive tools. While OBD-I diagnostics were present, the manual focuses on practical electrical testing and visual inspections.

📊 Manual Specifications

File Format:

Digital PDF, searchable text.

Print Quality:

High-resolution scans of original factory manual pages, suitable for printing.

Binding Type:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

Manual Completeness:

This is a comprehensive factory service manual, covering all aspects of maintenance, repair, and diagnostics. It is not a condensed or owner's manual.

⚙️ Engine Specifications

Engine Code:

4.0L Inline-6 OHV (VIN P)

Engine Displacement:

242 cubic inches (3956 cc)

Bore X Stroke:

3.875 inches x 3.562 inches (98.4 mm x 90.5 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead Valve (OHV), 2 valves per cylinder

Horsepower:

190 hp @ 4700 rpm

Torque:

220 lb-ft @ 3250 rpm

Fuel Delivery:

Multi-Point Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Engine Control Module:

Chrysler SBEC (Single Board Engine Controller) or equivalent.

🔧 Transmission

Transmission Type:

42RE 4-Speed Automatic Transmission

Transmission Type:

AX-15 5-Speed Manual Transmission

Transmission Fluid Type Auto:

ATF+3 (Mopar)

Transmission Fluid Type Manual:

API GL-5, SAE 75W-90 Gear Oil

📐 Dimensions

Wheelbase:

101.4 inches (2576 mm)

Length:

164.3 inches (4173 mm)

Width:

69.4 inches (1763 mm)

Height:

64.1 inches (1628 mm)

Ground Clearance:

Approx. 8.7 inches (221 mm) (stock)

Curb Weight Approx Auto:

3300-3500 lbs (1497-1588 kg)

Curb Weight Approx Manual:

3200-3400 lbs (1451-1542 kg)

Passenger Capacity:

4-5 passengers

🛡️ Safety Features

NHTSA Rollover Resistance:

Not explicitly rated under modern NHTSA standards. Known for higher center of gravity typical of SUVs.

ABS:

Optional Anti-lock Braking System (ABS) for rear wheels only on some models.

Airbags:

Driver-side airbag as standard.

Seatbelts:

Front and rear seat belts.

Interior Materials:

Standard interior trim, with optional upgraded materials depending on trim level.

💡 Technology Features

Infotainment System:

Basic AM/FM radio with cassette player. Optional CD player available on some models. Analog gauges for speedometer, tachometer, fuel, oil pressure, coolant temperature, and voltmeter.

Driver Assistance Features:

Limited driver assistance features. Primarily focused on mechanical robustness. Cruise control available on some trims.

Connectivity Options:

No modern connectivity options like Bluetooth or USB. Analog inputs for aftermarket audio systems.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles (4,800 km) or 3 months, whichever comes first. Synthetic oil can extend this interval.

Transmission Fluid Change Auto:

Every 30,000 miles (48,000 km) or 24 months.

Transmission Fluid Change Manual:

Every 45,000 miles (72,000 km) or 36 months.

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months.

Spark Plug Replacement Interval:

Every 30,000 miles (48,000 km) for standard plugs; Platinum or Iridium plugs may last longer.

Engine Oil Type:

API SG or higher, SAE 10W-30 recommended (check owner's manual for seasonal variations).

Engine Oil Capacity:

5.0 US quarts (4.7 liters) with filter

Coolant Type:

Chrysler Extended Life Antifreeze/Coolant (OAT) or equivalent (typically green ethylene glycol based).

Power Steering Fluid Type:

ATF+3 (Mopar) or equivalent.

Brake Fluid Type:

DOT 3

Gear Oil Specifications:

API GL-5, SAE 80W-90 for front and rear differentials.

Known Issues Engine:

Head gasket leaks (especially early 4.0L), oil filter housing leaks, rear main seal leaks, carbon buildup on valves.

Known Issues Cooling:

Plastic radiator end tanks cracking, water pump leaks, thermostat sticking.

Known Issues Transmission:

Leaking transmission cooler lines, solenoid issues in automatic transmissions, clutch wear in manuals.

Known Issues Suspension:

Worn control arm bushings, worn ball joints, leaf spring sag (rear), track bar bushings.

Known Issues Electrical:

Blend door actuator failure (HVAC), intermittent gauge operation, alternator failures, grounds corrosion.

Maintenance Tips:

Regularly inspect and clean the battery terminals. Check the integrity of all hoses and belts. Lubricate the driveshaft U-joints (if equipped with greasable fittings). Keep the cooling system flushed and filled with the correct coolant.

📚 Vehicle History

Brand Heritage:

Jeep has a long-standing heritage in off-road vehicles, dating back to World War II with the original Willys MB. This heritage is deeply embedded in the Cherokee XJ's design and capabilities.

Model Introduction Year:

1984

Facelift Year:

1991 (significant exterior and interior redesign)

Production End Year Xj:

2001 (in North America)

Xjs Unibody Design:

Pioneered unibody construction in SUVs, offering a lighter and more car-like ride compared to contemporary body-on-frame competitors.

Manufacturing Locations:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions:

The Jeep Cherokee XJ received numerous accolades during its production run, often cited for its ruggedness, value, and off-road capability. It was a consistent performer in '4x4 of the Year' type awards from automotive publications.