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Jeep CHEROKEE XJ 4X4 (LHD) 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1997 Drivetrain: 4x4 Steering Side: Left-Hand Drive (LHD) Codes Chassis Code: XJ 👋 Introduction Market Position Category: Compact SUV /...
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Sku: 515758
Jeep CHEROKEE XJ 4X4 (LHD) 1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1997
Drivetrain:
4x4
Steering Side:
Left-Hand Drive (LHD)
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Category:
Compact SUV / Off-Road Vehicle
Appeal:
Renowned for its robust off-road capability, ruggedness, and reliability. A popular choice for enthusiasts and everyday drivers.
Competitive Analysis
Competitors 1997:
Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer.
Key Features
Off Road Capability:
Command-Trac NV231 or Selec-Trac NV242 transfer cases, solid front axle (pre-1999), strong unibody construction.
Durability:
Proven powertrain and chassis designed for demanding use.
Practicality:
Spacious interior for its class, good cargo capacity, and relatively compact exterior dimensions.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair procedures for the 1997 Jeep Cherokee XJ 4x4 (LHD).
Specific Systems Covered:
Engine, Transmission (Manual & Automatic), Transfer Case, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System (Wiring Diagrams included), HVAC, Body & Chassis.
Page Count
Estimated Pages:
Over 1000 (typical for a full factory service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed repair procedures for engine assembly, disassembly, component replacement, timing, lubrication, and cooling systems.
Engine Electrical:
Ignition system, fuel injection system (MPI), sensors, actuators, starter, alternator, and troubleshooting for engine control module (ECM).
Transmission Manual:
Service and repair for manual gearboxes, clutch system, and related components.
Transmission Automatic:
Service and repair for automatic transmissions, torque converter, and shift control mechanisms.
Transfer Case:
Service and repair for the 4x4 transfer case, including operation, maintenance, and overhaul.
Drivetrain Axles:
Front and rear axle assemblies, differentials, drive shafts, and U-joints.
Suspension:
Front and rear suspension components, springs, shock absorbers, bushings, and alignment procedures.
Steering:
Power steering system, steering column, tie rods, and steering gear/rack and pinion.
Brakes:
Front disc brakes, rear drum brakes (or rear disc if equipped), hydraulic system, parking brake, and ABS (if applicable).
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, and fuel injection system components.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipes.
Electrical System General:
Battery, charging system (alternator), starting system (starter motor), lighting, and accessories.
Electrical System Wiring:
Complete color-coded wiring diagrams for all vehicle systems.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair.
Body Interior:
Interior trim, seats, dashboard, door panels, and related components.
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, and glass replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, and general tune-ups.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, and diagnostic trouble codes (DTCs).
Major Repairs:
Engine overhaul, transmission rebuild, axle repair, suspension and steering component replacement, brake system overhaul, and electrical system repairs.
Component Replacement:
Step-by-step instructions for replacing all major and minor vehicle components.
Diagnostics:
In-depth diagnostic trees and procedures for electrical and mechanical systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds. Includes detailed specifications, torque values, and diagrams.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Diagrams Illustrations:
Abundant exploded views, schematic diagrams, and step-by-step illustrations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
4.0L Inline 6-Cylinder (242 cu in) OHV
Engine Code 1:
242 (AMC 4.0L)
Bore Stroke 1:
3.875 in x 3.414 in (98.4 mm x 86.7 mm)
Compression Ratio 1:
8.8:1
Horsepower 1:
190 hp @ 4750 rpm
Torque 1:
225 lb-ft @ 3250 rpm
Optional Engine
Engine Type 2:
2.5L Inline 4-Cylinder (150 cu in) OHV
Engine Code 2:
150 (AMC/Chrysler)
Horsepower 2:
125 hp @ 4500 rpm
Torque 2:
150 lb-ft @ 2500 rpm
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Aisin AX-15)
Optional
Transmission Type:
4-Speed Automatic (Chrysler 30+2 / 32RH)
Features
Transfer Case Manual Option:
NV231 Command-Trac (Part-time 4WD)
Transfer Case Automatic Option:
NV242 Selec-Trac (Full-time 4WD selectable)
📐 Dimensions
Exterior
Length:
172.5 in (4382 mm)
Width:
70.2 in (1783 mm)
Height:
63.7 in (1618 mm)
Wheelbase:
101.4 in (2576 mm)
Ground Clearance:
Approx. 8.7 in (221 mm) depending on tire size
Cargo
Cargo Volume Behind Rear Seat:
Approx. 33.5 cu ft (949 L)
Cargo Volume Max:
Approx. 69.0 cu ft (1954 L)
Weights
Curb Weight Approx:
3,500 - 3,800 lbs (1588 - 1724 kg)
Towing Capacity Max:
Up to 5,000 lbs (2268 kg) with proper equipment
🛡️ Safety Features
Ratings
NHTSA Side Impact:
Not extensively tested or rated by NHTSA for this specific year/configuration in readily available data.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels, or all four wheels on later models.
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Three-point seatbelts in the front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player available.
Speakers:
Typically 4 or 6 speakers.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
ABS:
Optional Anti-lock Braking System.
Connectivity
Power Windows Locks:
Optional depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions).
Transmission Fluid Change:
Every 30,000-60,000 miles (automatic) or as specified for manual.
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Spark Plug Replacement:
Every 30,000-100,000 miles depending on spark plug type (conventional vs. long-life).
Fluid Specifications
Engine Oil Type 4.0L:
API SG or SH, SAE 10W-30 (or 5W-30 in extreme cold)
Engine Oil Capacity 4.0L:
5 US quarts (4.7 L) with filter
Automatic Transmission Fluid:
ATF+3 (or equivalent)
Manual Transmission Fluid Ax15:
GL-3 or GL-4, SAE 75W-90
Transfer Case Fluid:
ATF+3 (or equivalent)
Power Steering Fluid:
ATF+3 (or equivalent)
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Head gasket leaks (especially on early 4.0L engines), cracked cylinder heads (less common on 1997+), rust in common areas (rocker panels, rear quarter panels, unibody rails), door hinge wear, front sway bar links, and dashboard cracking/warping.
Electrical Gremlins:
Can occur due to age; proper wiring diagnosis is crucial.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Building on the legacy of Jeep's military origins and rugged off-road reputation.
Model Evolution
Xj Generation:
Second generation of the Cherokee XJ, produced from 1984-2001. The 1997 model year marked a significant refresh.
1997 Updates:
Revised interior, new dashboard design, updated exterior styling (new grille, headlights, bumpers), improved aerodynamics, driver and passenger airbags, and optional ABS.
Production
Production Location:
Toledo, Ohio, USA
Production Years:
1984-2001 (XJ platform)
🏆 Awards & Recognition
Recognitions
Off Road Magazine Awards:
Jeep Cherokee XJ consistently recognized by off-road publications for its capability and durability.
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