Jeep Cherokee XJ 1984-1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Code: XJ Generation Generation Designation: First Generation (XJ) Production Years: 1984-2001 (North America), 1984-2001 (Global) Codes Vin Code: 1J4FX 👋...

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Type: Car

Vendor:

Sku: 504604

Tags: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Car Cars Cherokee XJ Jeep Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Model Code:

Generation

Generation Designation:

First Generation (XJ)

Production Years:

1984-2001 (North America), 1984-2001 (Global)

Codes

Vin Code:

1J4FX

👋 Introduction

Market Position

Segment:

Compact SUV

Key Selling Points:

Off-road capability, durability, versatile utility

Competitive Analysis

Competitors:

Toyota 4Runner, Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder

Key Features

Body Styles:

2-door and 4-door Sport Utility Vehicle (SUV)

Drivetrain Options:

Command-Trac part-time 4WD, Selec-Trac full-time 4WD, 2WD

📋 Manual Details

Coverage Areas

Years Covered:

1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain (4WD/2WD)

Chassis:

Suspension (Front & Rear), Steering, Brakes, Wheels & Tires

Electrical:

Body Electrical, Powertrain Control Module (PCM), Lighting, Audio System, HVAC Controls

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, lubrication

Diagnostics:

Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs)

Repair:

Component removal and installation, adjustments, overhaul procedures

Specifications:

Torque specifications, clearances, fluid capacities, electrical schematics

Technical Depth

Depth:

Comprehensive, from basic tune-ups to complete engine and transmission rebuilds

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Digital Quality:

High resolution, clear diagrams and text

Binding Type

Physical Binding:

N/A (Digital Format)

Paper Type

Physical Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 2.5L:

AMC 150

Engine Displacement 2.5L:

2.5 Liters (150 cu in)

Engine Type 2.5L:

Inline-4, Overhead Valve (OHV)

Horsepower 2.5L:

~125 hp

Torque 2.5L:

~170 lb-ft

Optional Engine

Engine Code 4.0L:

AMC 242

Engine Displacement 4.0L:

4.0 Liters (242 cu in)

Engine Type 4.0L:

Inline-6, Overhead Valve (OHV)

Horsepower 4.0L:

~177-190 hp (varies by year)

Torque 4.0L:

~220-235 lb-ft (varies by year)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

Unleaded gasoline (Octane rating varies by engine, typically 87)

🔧 Transmission

Standard Transmission

Standard 4Cyl:

5-speed Manual (e.g., AX-5)

Standard 6Cyl:

5-speed Manual (e.g., AX-5 or NV3550 for later years)

Optional Transmission

Optional 4Cyl:

3-speed Automatic (e.g., AW-4)

Optional 6Cyl:

4-speed Automatic (e.g., AW-4)

Features

Transfer Case Options:

NP231 (Command-Trac), NP242 (Selec-Trac)

Manual Fluid Spec:

Refer to manual (e.g., AX-5 typically uses ATF+4 or similar GL-4 equivalent)

Automatic Fluid Spec:

Chrysler ATF+4 (or equivalent, check specific year/model)

📐 Dimensions

Exterior

Wheelbase 2Door:

~101.4 inches

Wheelbase 4Door:

~101.4 inches

Length 2Door:

~165.7 inches

Length 4Door:

~176.3 inches

Weights

Curb Weight Min:

~3100 lbs

Curb Weight Max:

~3600 lbs

Towing Capacity:

Up to 2000-5000 lbs (depending on engine, axle ratio, and configuration)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

3-star (model dependent, higher center of gravity)

Active Features

Optional on many models, standard on some later years

Passive Features

Airbags:

Driver airbag standard from 1995; Passenger airbag optional

Seat Belts:

3-point front, 2-point rear (later models may have 3-point rear)

💡 Technology Features

Infotainment

Audio System:

AM/FM radio, cassette player, optional CD player (depending on trim and year).

Speakers:

4 or 6 speaker systems available.

Driver Assistance

Cruise Control:

Optional on many trim levels.

Connectivity

Aux Input:

Not standard, requires aftermarket modification.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual).

Transmission Fluid Change:

Every 30,000 - 60,000 miles for automatics, every 30,000 - 45,000 miles for manuals (depending on usage).

Coolant Flush:

Every 30,000 - 50,000 miles or 2-4 years.

Fluid Specifications

Engine Oil 4.0L:

API SN or equivalent, SAE 10W-30 recommended (check manual for viscosity based on temperature).

Engine Oil 2.5L:

API SN or equivalent, SAE 5W-30 or 10W-30 recommended (check manual).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically orange or pink.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation).

Known Issues

Common Wear Items:

Leaf spring bushings, sway bar links, U-joints, motor mounts, heater core, CPS sensor (4.0L).

Common Engine Issues:

Head gasket failure (especially early 4.0L), oil filter adapter housing leaks, valve cover gasket leaks.

Common Transmission Issues:

AX-5 durability concerns with higher torque engines, AW-4 solenoid issues.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Established military and off-road vehicle manufacturer with a history dating back to WWII.

Model Evolution

Design Philosophy:

Introduced as a unibody SUV, a departure from Jeep's traditional body-on-frame, aiming for better fuel economy and on-road comfort while retaining off-road prowess.

Major Updates 1984-1996:

Significant styling update in 1991 (new grille, hood, fenders, headlights). Engine upgrades over the years.

Production

Manufacturing Location:

Toledo, Ohio, USA

Ownership Changes:

Produced under American Motors Corporation (AMC), then Chrysler Corporation.

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently praised by off-road enthusiasts for its capability and aftermarket support.

Ratings

Consumer Reports:

Variable ratings over its long production run; known for reliability issues in some early years but appreciated for its ruggedness.