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2001 Jeep CHEROKEE XJ Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Owners seeking to...
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Type: Car
Vendor:
Sku: 481754
2001 Jeep CHEROKEE XJ Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
2001
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Target Audience:
Owners seeking to perform their own maintenance and repairs, professional mechanics, restoration enthusiasts.
Competitive Analysis
Key Competitors 2001:
Toyota RAV4, Honda CR-V, Ford Escape, Chevrolet Tracker, Nissan Xterra
Xj Usp:
Renowned off-road capability, robust unibody construction, legendary 4.0L engine, strong aftermarket support.
Key Features
Durability:
Known for its robust construction and longevity, especially with the 4.0L engine.
Off Road Prowess:
Solid front axle (though possibly coil springs by 2001 for better on-road manners), selectable 4WD systems.
Aftermarket Support:
Extensive aftermarket parts and modification options.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
Approx. 1500-2000 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Official Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine:
4.0L (242 ci) Inline-6 OHV, 2.5L (150 ci) Inline-4 OHV
Transmission:
42RE 4-Speed Automatic, NV3550 5-Speed Manual
Drivetrain:
Command-Trac NV242 Transfer Case, Selec-Trac NV242 Transfer Case, Dana 30 Front Axle, Dana 35 Rear Axle
Suspension:
Front Leaf Spring (early XJ, but likely revised for 2001), Front Coil Spring with Solid Axle, Rear Leaf Spring
Steering:
Power Steering System (Pump, Gear, Hoses)
Brakes:
Front Disc (Solid or Vented), Rear Drum or Disc, ABS System
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Fuses, Relays, Body Control Module (BCM), Powertrain Control Module (PCM)
Fuel System:
Fuel Pump, Injectors, Fuel Lines, Fuel Filter, Evaporative Emission Control (EVAP)
Cooling System:
Radiator, Fan, Water Pump, Thermostat, Hoses, Coolant
Exhaust System:
Manifold, Catalytic Converter, Muffler, Pipes
HVAC:
Air Conditioning, Heating, Ventilation, Blower Motor, Evaporator, Condenser
Body:
Interior Trim, Exterior Panels, Doors, Glass, Seats, Body Sealing
Chassis:
Frame, Body Mounts, Bumpers
Restraints:
Airbags, Seatbelts
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks and Replenishment, Spark Plug Replacement, Belt Inspection/Replacement, Brake Pad/Shoe Replacement, Tire Rotation
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, Component testing procedures
Repair:
Engine overhaul, Transmission rebuild, Differential service, Suspension component replacement, Brake system repair, Electrical component diagnosis and replacement
Installation:
Component replacement (e.g., alternator, starter, AC compressor), Sensor replacement, Body panel replacement
Specifications:
Torque specifications for all fasteners, Clearances, Fluid capacities, Electrical schematics
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Capability:
Printable pages for on-site use
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
242 (4.0L)
Engine Type 1:
Inline-6, Overhead Valve (OHV)
Displacement 1:
3960 cc (242 cubic inches)
Bore X Stroke 1:
3.875 in x 3.578 in (98.4 mm x 90.9 mm)
Compression Ratio 1:
8.7:1
Horsepower 1:
190 hp @ 4600 rpm (approximate)
Torque 1:
225 lb-ft @ 3000 rpm (approximate)
Fuel Induction 1:
Sequential Multi-Port Fuel Injection (MPI)
Ignition System 1:
Distributorless Ignition System (DIS) with coil packs
Optional Engine
Engine Code 2:
242 (2.5L)
Engine Type 2:
Inline-4, Overhead Valve (OHV)
Displacement 2:
2460 cc (150 cubic inches)
Horsepower 2:
125 hp @ 4800 rpm (approximate)
Torque 2:
150 lb-ft @ 3200 rpm (approximate)
Fuel Induction 2:
Multi-Port Fuel Injection (MPI)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
20.0 Gallons (75.7 Liters)
🔧 Transmission
Standard
Transmission Type Standard:
42RE 4-Speed Automatic
Optional
Transmission Type Optional:
NV3550 5-Speed Manual
Features
Automatic Overdrive:
Yes (4th Gear)
Manual Gear Ratios:
Refer to manual for specific ratios (e.g., 3.07:1 1st, 1.82:1 2nd, 1.23:1 3rd, 1.00:1 4th, 0.78:1 5th)
Automatic Fluid Type:
ATF+4 (MS-9602)
Manual Fluid Type:
MS-9224 (Manual Transmission Fluid)
📐 Dimensions
Exterior
Wheelbase:
103.4 inches (2626 mm)
Length:
167.5 inches (4255 mm)
Width:
71.0 inches (1803 mm)
Height:
65.3 inches (1659 mm)
Ground Clearance:
Approx. 8-10 inches (varies with tire size and suspension)
Weights
Curb Weight:
Approx. 3300-3600 lbs (1497-1633 kg, varies by configuration)
Gross Vehicle Weight Rating:
Approx. 4700-5000 lbs (2132-2268 kg)
Towing Capacity:
Up to 5000 lbs (2268 kg) with proper equipment
Payload Capacity:
Approx. 1200-1500 lbs (544-680 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Refer to NHTSA records for specific model year, likely 4-star driver/passenger (highly variable based on testing protocols of the era).
Active Features
ABS:
Available Anti-lock Braking System (ABS) on 4-wheel disc brake models.
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
Rollover Protection:
Reinforced unibody construction and sport bar contribute to rollover protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound system with amplifier.
Display:
Basic digital clock/display, no integrated navigation or large touchscreens.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Assistance:
None (rear park assist was not common in this era).
Connectivity
Bluetooth:
Not available from factory.
Usb Ports:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific recommendation based on driving conditions).
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
6 Quarts (5.7 Liters) with filter change (4.0L engine)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue color
Coolant Capacity:
Approx. 11.5 Quarts (10.9 Liters)
Spark Plug Replacement:
Every 30,000-60,000 miles (refer to manual for specific type and interval)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles or as per manual, especially for severe use.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF+4 or ATF+3
Known Issues
Common Problems:
Cracked cylinder heads (especially older 4.0L models), cooling system leaks (heater core, radiator), exhaust manifold cracks, rust on unibody and body panels, transfer case seal leaks, front sway bar links wear.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage of producing rugged, capable off-road vehicles dating back to WWII.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984, revolutionizing the SUV market with its unibody construction.
Xj Generations:
The 2001 model represents the final year of the first-generation XJ Cherokee, with several facelifts and updates over its production run.
Xj Updates 2001:
Key updates for later XJ models included improved interior, stronger unibody, and revised engine management systems.
Production
Production Years:
1984-2001
Manufacturing Locations:
Primarily Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Off Road Magazine Awards:
Consistently recognized by off-road publications for its capability and value throughout its production.
Ratings
Consumer Reports Ratings:
Varied over its lifecycle, but often praised for powertrain reliability and off-road performance, with criticisms on ride comfort and some common mechanical issues.
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