Category:
Compact SUV / Off-road vehicle
Segment:
Pioneering the compact SUV segment, offering ruggedness and capability in a smaller package.
Competitors:
Chevrolet S-10 Blazer, Ford Bronco II, Toyota 4Runner
Off Road Capability:
Renowned for its off-road prowess, especially with Selec-Trac or Command-Trac 4x4 systems.
Durability:
Known for its robust construction and reliable powertrain options.
Versatility:
Suitable for daily commuting as well as trail exploration.
Coverage Scope:
Comprehensive workshop repair for all major systems
Electrical Diagrams:
Included
Estimated Pages:
Detailed page count not specified, but described as comprehensive for all workshop repair procedures.
Type:
Service Repair Manual
Category:
Workshop Manual
Format:
Instant Download (Digital)
File Type:
Likely PDF, given common digital manual formats.
Engine:
Full rebuild, diagnostics, tuning, cooling system, lubrication system, fuel system
Transmission:
Manual and automatic transmission repair, overhaul, diagnostics, fluid specifications
Drivetrain:
Front and rear axles, differentials, transfer case, CV joints, driveshafts
Suspension:
Front and rear suspension, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering column, tie rods, steering box/rack
Brakes:
Brake system diagnostics, repair, hydraulic system, ABS (if applicable to specific years/trims), parking brake
Electrical:
Wiring diagrams, component testing, charging system, starting system, lighting, instrumentation, power accessories
Body:
Body panel removal/installation, interior trim, glass, doors, hinges, locks
HVAC:
Heating, ventilation, and air conditioning system diagnostics and repair
Exhaust:
Exhaust system components, catalytic converter, muffler
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Component replacement, major overhauls, reassembly
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Rebuilding:
Engine and transmission rebuilding instructions
Installation:
Component installation, accessory installation where applicable
Wiring:
Detailed instructions for re-wiring and electrical system repairs
Depth:
Detailed step-by-step instructions with diagrams for all workshop repair procedures.
Diagnostic Level:
Advanced diagnostics, including electrical system troubleshooting
Detail Level:
Comprehensive, covering everything from basic maintenance to full engine rebuilds.
Engine 1:
2.5L (150 cu in) AMC 'Tech IV' I4
Engine 1 Power:
Approx. 115 hp @ 4600 rpm
Engine 1 Torque:
Approx. 130 lb-ft @ 3000 rpm
Engine 2:
4.0L (242 cu in) AMC '6-242' I6
Engine 2 Power:
Approx. 173 hp @ 4500 rpm (early models), 182 hp @ 4600 rpm (later models)
Engine 2 Torque:
Approx. 220 lb-ft @ 2400 rpm (early models), 225 lb-ft @ 3000 rpm (later models)
Engine 3:
2.1L (128 cu in) VM Motori Turbo Diesel I4 (Europe/select markets)
Engine 3 Power:
Approx. 85 hp
Engine 3 Torque:
Approx. 147 lb-ft
Notable Engines:
The 4.0L inline-six is highly regarded for its torque and durability.
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline (87 octane recommended for 4.0L, check specific year for 2.5L)
Transmission 1:
5-speed manual transmission (Getrag/BAW)
Transmission 2:
3-speed automatic transmission (Chrysler 727), later replaced by 4-speed automatic (AW4/Aisin-Warner)
Transfer Case Options:
Command-Trac (2WD/4WD Part-Time), Selec-Trac (2WD/4WD Full-Time)
Gear Ratios:
Varies by transmission and axle ratio; detailed in the manual.
Transmission Fluid Spec:
Refer to manual for specific fluid types (e.g., ATF+3/4 for automatics, gear oil for manuals).
Wheelbase:
101.4 inches (2576 mm)
Length:
Approx. 167.4 inches (4252 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 63.7 inches (1618 mm)
Curb Weight:
Approx. 3,100 - 3,400 lbs (1406 - 1542 kg), varies by configuration
Towing Capacity:
Up to 5,000 lbs (2268 kg), depending on engine and configuration
Cargo Volume Behind Rear Seat:
Approx. 30.0 cu ft (850 L)
Cargo Volume With Rear Seat Folded:
Approx. 69.1 cu ft (1957 L)
NHTSA Rollover Resistance:
4/5 stars (specific ratings may vary by year and test methodology).
ABS:
Optional on some models/trims, standard on later models/higher trims.
Airbags:
Driver's side airbag became standard during this generation.
Seatbelts:
Front and rear seat belts
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Manual will specify for each engine.
Transmission Fluid Change:
Every 30,000-60,000 miles (50,000-100,000 km) or as per manual recommendations.
Coolant Change:
Every 30,000 miles (50,000 km) or 2-3 years.
Spark Plug Replacement:
Refer to manual; typically 30,000-100,000 miles depending on plug type (e.g., copper, platinum, iridium).
Engine Oil:
Refer to manual; typically SAE 10W-30 for 4.0L, SAE 5W-30 or 10W-30 for 2.5L. Check API classification.
Coolant:
Ethylene glycol-based coolant. Refer to manual for specific type and mixture ratio (typically 50/50).
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid. Manual will specify.
Common Issue 1:
Head gasket leaks on 4.0L engine (especially earlier models).
Common Issue 2:
Rear main seal leaks.
Common Issue 3:
Rust on unibody frame rails, rocker panels, and wheel wells.
Common Issue 4:
Worn front suspension components (ball joints, tie rod ends, control arm bushings).
Common Issue 5:
Cracked exhaust manifolds on 4.0L engines.
Jeep Legacy:
Built upon Jeep's long history of producing capable off-road vehicles since WWII.
Introduction:
Introduced in 1983 for the 1984 model year, replacing the CJ-7 as the mainstream SUV offering.
Design:
Revolutionary for its time, transitioning from a leaf-spring solid front axle to a coil-spring solid front axle and unibody construction.
Mid Cycle Refresh:
Significant updates in 1987 included the introduction of the 4.0L inline-six engine and a revised interior and exterior styling (e.g., new dashboard, flush headlights).
Production Period:
1984-2001 (XJ generation)
Manufacturing Location:
Toledo, Ohio, USA
Off Road Magazine Awards:
Frequently praised in off-road publications for its capability.
Jeep Heritage Contribution:
Considered by many enthusiasts to be one of the best Jeep designs for its blend of practicality and off-road ability.
Long Production Run:
The XJ's extended production run (18 years) speaks to its enduring design and popularity.
