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Jeep Cherokee XJ 2.5L-4.0L Workshop Manual 1998 1999 2000 2001

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ Model Years Covered: 1998, 1999, 2000, 2001 Engine Variants Covered: 2.5L I4, 4.0L I6 Codes Engine Code 2.5L: AMC...
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Type: Car
Vendor:
Sku: 261097
Jeep Cherokee XJ 2.5L-4.0L Workshop Manual 1998 1999 2000 2001
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Chassis Code:
XJ
Model Years Covered:
1998, 1999, 2000, 2001
Engine Variants Covered:
2.5L I4, 4.0L I6
Codes
Engine Code 2.5L:
AMC 2.5L (Power-Tech I-4)
Engine Code 4.0L:
AMC 4.0L (High Output Power-Tech I-6)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV (Sport Utility Vehicle)
Jeep Positioning:
Renowned for its off-road capability and rugged construction within the SUV market.
Competitive Analysis
Key Competitors Era:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder.
Key Features
Distinctive Features:
Unibody construction (for the XJ generation), solid front axle (until 1999 for some models, then Dana 30), legendary 4.0L inline-six engine, Command-Trac 4WD system.
Manual Value Proposition:
The 'real deal' workshop manual, offering comprehensive A-Z coverage for all repairs, making it invaluable for DIY enthusiasts and professional mechanics.
📋 Manual Details
Coverage Areas
Overall Coverage:
All models and repairs A-Z
Mechanical Coverage:
Comprehensive mechanical repairs
Electrical Coverage:
Complete electrical system diagnosis and repair
Page Count
Estimated Page Count:
Extensive (exact number not provided, but described as 'tons' of details)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Printable pages (likely PDF or similar digital format)
File Format
Digital File Format:
Likely PDF, optimized for printing individual pages.
Print Quality
Image Clarity:
High quality, with detailed pictures and diagrams.
Binding Type
Physical Binding Type:
N/A (digital format)
Paper Type
Physical Paper Type:
N/A (digital format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, component testing, overhaul, lubrication system, cooling system, fuel system, exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (MPI), engine control module (ECM) diagnostics, sensors, actuators.
Transmission Manual:
NV3550 5-speed manual transmission, clutch system, driveline components.
Transmission Automatic:
42RE, 30RH, 32RH 4-speed automatic transmissions, torque converter, transmission control module (TCM) if applicable.
Drivetrain 4Wd:
NP231 Command-Trac NV231 transfer case, front and rear axle assemblies, differentials, drive shafts, U-joints.
Suspension:
Front solid axle with leaf springs, rear leaf spring suspension, shock absorbers, steering damper, front sway bar.
Steering:
Power steering system, steering column, steering linkage, steering gear (steering box).
Brakes:
Front disc brakes, rear drum brakes, anti-lock braking system (ABS) if equipped, parking brake system, hydraulic system.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass, trim, paint and corrosion protection.
Body Interior:
Dashboard, seats, carpeting, headliner, interior trim panels, seat belts, airbag system components.
Electrical Body:
Lighting system (headlights, taillights, interior), wipers and washers, horn, power windows, power door locks, remote keyless entry, audio system.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, controls, refrigerant system, blower motor, heater core, evaporator core.
Procedures Included
Maintenance:
Routine oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) interpretation.
Repair Overhaul:
Step-by-step instructions for major component repairs and overhauls, including engine rebuilds, transmission overhauls, brake caliper replacement.
Diagnostics:
Detailed diagnostic trees, wiring diagrams for electrical systems, component testing procedures.
Wiring Diagrams:
Comprehensive electrical schematics and wiring diagrams for all vehicle systems.
Specifications Data:
Torque specifications for all fasteners, engine data, fluid capacities, tolerances.
Body Repair:
Procedures for dent repair, panel replacement, rust repair, welding guidelines.
Technical Depth
Depth Level:
Comprehensive (A-Z) covering basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostics with wiring diagrams and component testing procedures.
Rebuild Procedures:
Detailed rebuild instructions for major mechanical and electrical components.
⚙️ Engine Specifications
Primary Engine
Engine 2.5L Displacement:
2.5 Liters (2506 cc)
Engine 4.0L Displacement:
4.0 Liters (3957 cc)
Performance
Engine 2.5L Horsepower:
Approx. 125 hp @ 4600 rpm (varies slightly by year)
Engine 4.0L Horsepower:
Approx. 185-190 hp @ 4600 rpm (varies slightly by year)
Engine 2.5L Torque:
Approx. 145 lb-ft @ 3200 rpm (varies slightly by year)
Engine 4.0L Torque:
Approx. 220-225 lb-ft @ 3000 rpm (varies slightly by year)
Fuel System
Fuel Delivery Type:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Configuration
Engine 2.5L Configuration:
Inline 4-cylinder
Engine 4.0L Configuration:
Inline 6-cylinder
🔧 Transmission
Standard
Standard Transmission:
Manual transmission (NV3550 5-speed for 2000-2001, prior years varied).
Optional
Optional Transmission:
Automatic transmission (42RE, 30RH, 32RH 4-speed automatic).
Features
Drivetrain Options:
2WD (RWD) and 4WD (4x4) with Command-Trac NV231 transfer case.
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+3 (Chrysler specification) or equivalent.
Manual Transmission Fluid Type:
Synchromesh Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant, GL-3 or GL-4 rated).
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Overall Length:
167.5 inches (4255 mm)
Overall Width:
70.0 inches (1778 mm)
Overall Height:
63.7 inches (1618 mm)
Weights
Curb Weight Approx:
3400-3700 lbs (1542-1678 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star driver, 3-star passenger (for comparable 1999 model year, specific ratings may vary).
Active Features
Braking System:
Front vented disc, rear drum. Optional ABS system available.
Traction Control:
Not typically standard, limited-slip differentials might be optional.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
Front 3-point height-adjustable seat belts, rear lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Aftermarket head units are common upgrades.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models.
Connectivity
Remote Keyless Entry:
Optional remote keyless entry system available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.
Transmission Fluid Change:
Automatic: Every 30,000-50,000 miles (48,000-80,000 km). Manual: Check per manual, generally longer intervals.
Coolant Flush Interval:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Specification:
API SN or higher, SAE 5W-30 for both 2.5L and 4.0L engines (check manual for specific viscosity requirements based on temperature).
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (5/150 Formula) or equivalent (Ethylene Glycol based).
Brake Fluid Type:
DOT 3.
Power Steering Fluid Type:
ATF+3 or Mopar Power Steering Fluid.
Known Issues
Common Issues 4.0L:
Cracked cylinder heads (especially earlier models, but can occur), camshaft wear, oil filter housing leaks, oil pan gasket leaks.
Common Issues 2.5L:
Head gasket issues, valve stem seal wear.
Common Issues General:
Rusty rocker panels and floor pans, wear in suspension components (bushings, ball joints), catalytic converter failure, interior trim degradation, cooling fan clutch failure (mechanical fans).
Electrical Gremlins:
Intermittent electrical issues can arise due to age, often related to ground points, fuse boxes, or wiring harnesses.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history dating back to WWII, known for its go-anywhere capability.
Model Evolution
Xj Generation Launch:
The XJ Cherokee was revolutionary upon its introduction in 1984 as the first mass-produced compact SUV with unibody construction.
Xj Updates 1998-2001:
Significant updates during this period included the introduction of the NV3550 5-speed manual transmission and refinement of the 4.0L engine.
Production
Xj Production Span:
1984-2001 (North America)
Manufacturing Locations:
Primarily Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Jeep Cherokee Xj Recognition:
The XJ Cherokee is widely regarded as a benchmark in the SUV class for its durability, off-road prowess, and longevity. It has a strong following among off-road enthusiasts and classic car collectors.
Ratings
Consumer Ratings General:
Consistently praised for its robust powertrain and off-road capability, despite some noted interior and electrical quirks common to vehicles of its era.
Certifications
Manual Accuracy:
Described as the 'real deal', indicating it is a professionally produced and highly accurate service manual.
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