🏷️ Basic Information

Make:

Jeep

Model:

CJ-6

Year:

1962

Product Type:

Service Repair Workshop Manual

👋 Introduction

Vehicle Segment:

Lightweight utility vehicle, off-road focused, precursor to modern SUVs.

Competitors 1962:

Willys CJ-5, International Harvester Scout, Land Rover Series II/IIA.

Jeep Cj6 Distinction:

Longer wheelbase version of the CJ series, offering increased cargo space and passenger capacity compared to the CJ-5. Known for ruggedness and off-road capability.

Value For Owner:

Essential resource for owners seeking to maintain, repair, or restore their classic Jeep CJ-6, ensuring originality and longevity.

📋 Manual Details

Primary Coverage:

Complete service, repair, and maintenance for the 1962 Jeep CJ-6

Estimated Page Count:

Detailed page count not specified in product info; typical for this era is 500-1000+ pages for comprehensive manuals.

Type:

Workshop Manual / Service Manual

Language:

English

Format:

Likely a scanned reproduction of the original factory manual, potentially available in PDF or printed format.

📖 Manual Coverage

Engine:

Detailed overhaul, tuning, troubleshooting, specifications for the standard Jeep Hurricane F-Head 4-cylinder engine.

Transmission:

Service and repair for the T90 3-speed manual transmission, including clutch, transfer case (likely Spicer 18).

Drivetrain:

Front and rear axle service, propeller shafts, universal joints, differential adjustments.

Suspension:

Front and rear leaf spring suspension, shock absorbers, bushings, lubrication.

Steering:

Steering gear inspection, adjustment, and repair; linkage components.

Brakes:

Hydraulic drum brake system service, wheel cylinders, master cylinder, brake lines, parking brake.

Electrical:

Ignition system, charging system (generator, voltage regulator), starting system, lighting, wiring diagrams, gauges.

Fuel System:

Fuel tank, fuel pump (mechanical), carburetor service (likely Carter YF or similar), fuel lines.

Cooling System:

Radiator, water pump, thermostat, fan, hoses, coolant specifications.

Exhaust System:

Exhaust manifold, pipe, muffler inspection and replacement.

Bodywork:

Body panel alignment, door and hardware adjustments, trim, seats, windshield wiper system.

Routine Maintenance:

Oil changes, filter replacements, lubrication points, tune-up procedures, spark plug specifications.

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly with torque specifications and clearances.

Transmission Rebuild:

Step-by-step instructions for rebuilding the T90 transmission and transfer case.

Brake Service:

Drum brake relining, cylinder replacement, bleeding procedures, master cylinder overhaul.

Electrical Diagnostics:

Troubleshooting common electrical issues using wiring diagrams, testing components.

Carburetor Adjustment:

On-vehicle adjustment and overhaul procedures for the specified carburetor model.

Troubleshooting Guide:

Problem-symptom diagnosis for engine, transmission, brakes, and electrical systems.

Alignment Procedures:

Front-end alignment specifications and adjustment methods.

Lubrication Schedule:

Detailed chassis and component lubrication points and intervals.

Depth:

Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Level:

Advanced diagnostics, including electrical system troubleshooting and mechanical component testing.

Rebuild Capability:

Full engine and transmission rebuild procedures with detailed specifications.

📊 Manual Specifications

Digital Format Options:

PDF (searchable text, printable pages) is common for modern reproductions.

Print Quality Description:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding Type Description:

For printed versions: comb-binding, spiral-binding, or perfect binding for durability in workshop environments.

Paper Type Description:

For printed versions: Durable, often heavier stock paper to withstand workshop conditions.

⚙️ Engine Specifications

Engine Code:

Hurricane (F-Head)

Engine Type:

Inline 4-Cylinder, Overhead Valve (OHV), F-Head design

Displacement:

220.3 cu in (3.6 Liters)

Bore X Stroke:

3.4375 in x 4.000 in (87.3 mm x 101.6 mm)

Horsepower:

Approx. 75-80 HP @ 3600 RPM (varies slightly by specific tune/year)

Torque:

Approx. 135-140 lb-ft @ 1800 RPM

Fuel Delivery:

Mechanical Fuel Pump

Carburetor Model:

Likely Carter YF 1-barrel (model specifics in manual)

Ignition Type:

Distributor-based, points and condenser ignition.

Oil Capacity With Filter:

5 Quarts (4.7 Liters) SAE 10W-30 or 10W-40 (consult manual for exact year specification).

🔧 Transmission

Transmission Type:

3-Speed Manual

Transmission Model:

Spicer Model 30 (often referred to as T90 for earlier versions, but 1962 could be T90A or similar variant)

Optional Transmission:

None offered for this model year.

Transfer Case:

Spicer Model 18 Two-Speed Transfer Case with a 1.96:1 low range ratio.

Clutch Type:

Single Dry Plate, Manual Actuation.

Transmission Fluid Type:

GL-4 Hypoid Gear Oil, SAE 90 (check manual for exact specification).

Transfer Case Fluid Type:

GL-4 Hypoid Gear Oil, SAE 90 (check manual for exact specification).

📐 Dimensions

Wheelbase:

104 inches (2641.6 mm)

Length:

Approx. 156.5 inches (3975 mm) (body length without bumpers/spare tire)

Width:

Approx. 66 inches (1676 mm) (body width)

Height:

Approx. 65.5 inches (1664 mm) (to top of windshield frame, unladen)

Curb Weight:

Approx. 2,700 - 3,000 lbs (1225 - 1360 kg) depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Approx. 3,750 lbs (1700 kg)

🛡️ Safety Features

Crash Test Ratings:

No formal crash test ratings exist for vehicles of this era from organizations like NHTSA.

Active Safety Features:

Four-wheel drive system, robust chassis construction for its time.

Passive Safety Features:

Basic body structure, seat belts (may have been optional or lap belts only for 1962).

💡 Technology Features

Infotainment System:

Basic AM radio (optional), analog gauges (speedometer, fuel, oil pressure, temperature).

Driver Assistance Features:

None.

Connectivity Features:

None.

🔧 Maintenance

Engine Oil Change:

Every 3,000 miles or 6 months (typical for the era, consult manual for precise interval).

Air Filter Cleaning Or Replacement:

Every 10,000-15,000 miles or as needed based on dust conditions.

Spark Plug Replacement:

Every 10,000-20,000 miles.

Chassis Lubrication:

Every 1,000 miles or every lubrication interval specified in the manual.

Engine Coolant:

50/50 Ethylene Glycol Antifreeze and Water. Check manual for specific type and capacity.

Brake Fluid:

DOT 3 Hydraulic Brake Fluid.

Common Wear Items:

Leaf spring bushings, steering components (kingpins, tie rod ends), brake drums and shoes, exhaust system, fuel pump diaphragm, generator brush wear.

Engine Considerations:

The Hurricane engine is robust but known for its relatively low power output and specific F-head valve arrangement requiring attention.

📚 Vehicle History

Jeep Legacy:

Jeep's heritage dates back to WWII military vehicles, establishing a reputation for ruggedness, utility, and off-road capability.

Cj Lineage:

The CJ (Civilian Jeep) series evolved from the MB military Jeep. The CJ-6 was introduced in 1955 as a long-wheelbase variant, designed for greater utility and carrying capacity, often with a CJ-5 body front and a lengthened chassis and tub.

Cj6 Production Years:

1955-1975

Manufacturer:

Willys-Overland Motors (until 1963), Kaiser-Jeep Corporation (from 1963 onwards).

🏆 Awards & Recognition

Vehicle Awards:

No specific awards for the 1962 CJ-6 model; its recognition comes from its enduring legacy in off-road culture and utility vehicle history.