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Jeep Grand Cherokee 1997 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1997 Codes Chassis Code: ZJ Vin Code: Part of VIN typically begins with 1J4 👋 Introduction Market Position Vehicle Segment:...
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🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
1997
Codes
Chassis Code:
ZJ
Vin Code:
Part of VIN typically begins with 1J4
👋 Introduction
Market Position
Vehicle Segment:
Mid-size luxury SUV, body-on-frame construction
Competitive Analysis
Competitors 1997:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery
Key Features
Key Features Vehicle:
Robust towing capability, spacious interior, available V8 engines, significant off-road potential (especially with Quadra-Trac or Selec-Trac systems)
Manual Purpose
Target Audience:
DIY enthusiasts, professional mechanics, service technicians
Manual Value
Value Proposition:
Empowers owners to perform complex repairs and maintenance, saving time and money while ensuring proper vehicle upkeep
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair for all systems and components
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
4.0L I6, 5.2L V8, 5.9L V8: disassembly, assembly, inspection, overhaul, torque specifications, component testing
Engine Performance:
Fuel system, ignition system, emission control systems, cooling system, lubrication system, diagnosis, troubleshooting
Transmission Manual:
NV3550 5-speed manual: overhaul, adjustment, diagnosis, component replacement
Transmission Automatic:
42RE, 46RH, 47RH 4-speed automatic: overhaul, diagnosis, torque converter, shift control, fluid service
Drivetrain:
Front and rear axles (Dana 30, Dana 35, Chrysler 8.25), transfer cases (NV231J, NV242J), driveshafts, CV joints, U-joints: inspection, repair, fluid specifications
Brakes:
Front/rear disc brakes, anti-lock braking system (ABS), brake fluid, hydraulic lines, master cylinder, calipers, rotors, pads: diagnosis, repair, bleeding procedures
Suspension:
Front and rear suspension components, control arms, coil springs, shock absorbers, steering knuckles, stabilizer bars, bushings: inspection, replacement, alignment specifications
Steering:
Power steering system, steering gear, steering column, tie rods, drag links, power steering fluid: diagnosis, repair, fluid specifications
Electrical System:
Battery, charging system (alternator), starting system (starter), ignition switch, fuses, relays, wiring diagrams, lighting system, instrumentation
Body And Frame:
Body panel removal/installation, doors, windows, interior trim, exterior trim, glass replacement, frame straightening (if applicable), rust repair procedures
HVAC:
Heating, ventilation, air conditioning system: refrigerant types, charging, compressor, condenser, evaporator, blower motor, controls, diagnosis
Comfort And Convenience:
Power windows, power locks, power seats, remote keyless entry, cruise control, interior lighting, audio system: diagnosis, repair
Restraint Systems:
Airbag system components, seat belts, SRS module: diagnosis, replacement procedures, safety precautions
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification
Repair:
Component removal, installation, adjustment, and overhaul for all major systems
Diagnostics:
OBD-II diagnostic codes, sensor testing, module testing, wiring checks
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Depth Of Coverage:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds
Diagnostic Procedures:
Advanced diagnostic procedures, including multimeter usage, oscilloscope interpretation, and scan tool data analysis
Specification Tables:
Extensive tables of torque specifications, clearances, fluid capacities, and electrical values
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
Searchability
Searchable Text:
Yes, text is searchable within the PDF document
Navigation
Hyperlinked Index:
Likely includes a hyperlinked table of contents for easy navigation
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
242ci (4.0L) I6 OHV ( produksi Chrysler)
Engine Code 2:
318ci (5.2L) V8 Magnum OHV
Engine Code 3:
360ci (5.9L) V8 Magnum OHV
Performance
Horsepower 4 0L:
185 hp @ 4,700 rpm
Torque 4 0L:
220 lb-ft @ 3,000 rpm
Horsepower 5 2L:
220 hp @ 4,500 rpm
Torque 5 2L:
285 lb-ft @ 3,200 rpm
Horsepower 5 9L:
245 hp @ 4,000 rpm
Torque 5 9L:
330 lb-ft @ 3,200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Cooling System
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Mopar OAT)
Lubrication System
Oil Type 4 0L:
SAE 10W-30
Oil Type V8:
SAE 5W-30 or 5W-20 (depending on climate and specific recommendations)
🔧 Transmission
Standard
Standard Transmission Type:
NV3550 5-speed manual (standard on some 4.0L models)
Optional
Optional Transmission Type 1:
42RE 4-speed automatic (standard on most 4.0L models)
Optional Transmission Type 2:
46RH 4-speed automatic (optional on 5.2L models)
Optional Transmission Type 3:
47RH 4-speed automatic (optional on 5.9L models)
Features
Transmission Fluid Spec Automatic:
ATF+3 (Chrysler MS-9229) or equivalent
Transmission Fluid Spec Manual:
API GL-4 SAE 75W-90 synthetic gear lubricant
📐 Dimensions
Exterior
Wheelbase:
104.0 inches (2,642 mm)
Length:
177.8 inches (4,516 mm)
Width:
70.5 inches (1,791 mm)
Height:
66.1 inches (1,679 mm)
Weights
Curb Weight Approx:
4,100 - 4,800 lbs (1,860 - 2,180 kg)
Towing Capacity Max:
Up to 6,500 lbs (2,950 kg) depending on engine and axle ratio
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star driver, 4-star passenger (as per 1997 standards)
Active Features
ABS:
Standard on most models, optional on some base trims
Traction Control:
Available on certain models with specific 4WD systems
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
Front: 3-point height-adjustable with pretensioners; Rear: 3-point belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette and/or CD player, optional Infinity Gold premium audio system
Navigation:
Not available from factory
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Optional remote keyless entry system
Connectivity
Diagnostic Port:
OBD-II compliant port located under the dashboard
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500 miles or 6 months (recommended with synthetic oil)
Oil Change Interval Conventional:
3,000 miles or 3 months (conventional oil)
Transmission Fluid Change Automatic:
30,000 - 60,000 miles (depending on driving conditions)
Transfer Case Fluid Change:
30,000 - 60,000 miles
Coolant Flush:
30,000 miles or 2 years
Fluid Specifications
Power Steering Fluid:
ATF+3 (Chrysler MS-9229) or equivalent
Brake Fluid:
DOT 3
Known Issues
Common Issue 1:
Cracked cylinder heads (especially 5.2L and 5.9L Magnum engines, though less common in later ZJ models than earlier ones)
Common Issue 2:
Transmission cooler line leaks or blockages leading to overheating
Common Issue 3:
Worn steering components (tie rod ends, ball joints) due to vehicle weight and off-road use
Common Issue 4:
Minor electrical gremlins (e.g., interior lights, power windows) due to age and wiring harness wear
Common Issue 5:
Front and rear differential pinion seal leaks
📚 Vehicle History
Brand Heritage
Jeep Heritage:
Roots in WWII military vehicles, synonymous with off-road capability and ruggedness
Model Evolution
Zj Generation Period:
1993-1998
1997 Model Year Updates:
Introduction of the 5.9L V8 Magnum engine, minor interior and exterior styling refinements, revised option packages
Production
Manufacturing Plant:
Jefferson North Assembly Plant, Detroit, Michigan
🏆 Awards & Recognition
Recognitions
Typical Award Category:
Often cited in 'Best Trucks' or 'Best SUVs' lists of its era for towing and off-road prowess
Motor Trend SUV Of The Year:
Not awarded in 1997, but its predecessor Grand Cherokee won in 1993