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Jeep Grand CHEROKEE 2002 2003 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation Generation: WJ Codes Internal Chassis Code: WJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Competitive Analysis Key Competitors: Ford...
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Jeep Grand CHEROKEE 2002 2003 2004 Service Repair ManualJeep Grand CHEROKEE 2002 2003 2004 Service Repair ManualJeep Grand CHEROKEE 2002 2003 2004 Service Repair ManualJeep Grand CHEROKEE 2002 2003 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Generation
Generation:
WJ
Codes
Internal Chassis Code:
WJ
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Lexus RX, BMW X5
Key Features
Vehicle Strengths:
Off-road capability (Quadra-Drive II), Luxurious interior appointments, Powerful V8 engine options, Comfortable ride
📋 Manual Details
Coverage Areas
Years Covered:
2002, 2003, 2004
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4.0L I6, 4.7L V8, 5.7L HEMI), Transmission (45RFE, NV3550, 545RFE), Drivetrain (4WD systems, differentials, axles)
Chassis:
Suspension (Front/Rear), Steering, Brakes (ABS, Driveline-specific), Exhaust System
Electrical:
Power Distribution, Lighting, Ignition, Starting, Charging, Body Control Modules (BCM), Powertrain Control Modules (PCM), Diagnostics (OBD-II)
Body:
Interior Trim, Exterior Body Panels, Glass, Seats, HVAC System, Restraints (Airbags)
Instrumentation:
Dashboard gauges, warning lights, and their functions and troubleshooting.
Comfort Features:
Power windows, locks, seats, mirrors, sunroof operation and repair.
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement, Belt Inspection and Replacement
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, HVAC System Repair
Diagnostics:
Troubleshooting charts, Symptom-based diagnosis, Diagnostic Trouble Code (DTC) interpretation, Wiring diagrams for electrical systems
Specification Charts:
Torque specifications for all fasteners, clearances for engine and transmission components, fluid capacities.
Special Tools:
Lists and descriptions of necessary factory special tools for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Wiring Diagrams:
Includes detailed electrical schematics for all major systems, crucial for electrical troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers on Windows, macOS, Linux, Android, and iOS devices.
Print Quality
Quality:
High-resolution scans, ensuring clear text and legible diagrams.
Binding Type
Format Type:
Digital PDF (not a physical book)
Paper Type
Printability:
Printable for individual page or section printing.
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L I6 (PowerTech)
Engine 1 Displacement:
3952 cc
Engine 1 Hp:
195 hp @ 4400 rpm
Engine 1 Torque:
230 lb-ft @ 3200 rpm
Optional Engine
Engine 2:
4.7L V8 (PowerTech)
Engine 2 Displacement:
4701 cc
Engine 2 Hp:
235 hp @ 4800 rpm (2002-2003), 260 hp @ 4800 rpm (2004)
Engine 2 Torque:
325 lb-ft @ 3200 rpm (2002-2003), 325 lb-ft @ 3200 rpm (2004)
Engine 3:
5.7L HEMI V8 (Late 2005+ models, but manual might reference commonality or prep)
Performance
Fuel Induction:
Multi-Port Fuel Injection (MPI)
Fuel System
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for optimal performance)
🔧 Transmission
Standard
Transmission 1:
4-Speed Automatic (45RFE)
Optional
Transmission 2:
5-Speed Manual (NV3550 - Less Common)
Features
Transfer Case Options:
Selec-Trac (2WD/4WD Part-Time), Quadra-Trac II (4WD Full-Time), Quadra-Drive II (4WD Full-Time with Electronic Limited Slip Differentials)
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase:
116.1 inches
Length:
189.7 inches
Width:
73.3 inches
Height:
72.1 inches
Weights
Curb Weight Base:
4400-4800 lbs (approximate, varies by configuration)
Towing Capacity:
Up to 6,500 lbs (with appropriate equipment)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
★★★★★ (5-Star)
NHTSA Frontal Impact Passenger:
★★★★★ (5-Star)
IIHS Frontal Offset Driver:
Good
Active Features
ABS:
Standard (4-wheel disc brakes)
Traction Control:
Available (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, Optional side curtain airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System Options:
AM/FM Stereo with CD Player, Premium Infinity Sound System (optional)
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking assist system.
Connectivity
Power Outlets:
12V power outlets in front and rear.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual)
Transmission Fluid Change Interval:
Every 30,000-100,000 miles (depending on usage, refer to manual)
Coolant Flush Interval:
Every 30,000-100,000 miles (refer to manual for specific coolant type)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (preferred for most conditions), SAE 10W-30 (refer to manual for specific engine)
Coolant Specification:
Mopar Antifreeze/Coolant (OAT - Organic Acid Technology, typically HOAT orange)
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Problems:
Headliner sagging, Heater core leaks, Radiator leaks, Transmission solenoid issues (45RFE/545RFE), Differential pinion seal leaks, Front axle seal leaks, Catalytic converter failure, EVAP system leaks
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for robust off-road vehicles and capable SUVs since World War II.
Model Evolution
Wj Generation Introduction:
The WJ generation replaced the ZJ Grand Cherokee for the 1999 model year, introducing a more refined and upscale experience. The 2002-2004 models represent the later part of this generation, with minor updates.
Production
Manufacturing Locations:
Jefferson North Assembly, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Competitor Awards:
Often recognized for its off-road prowess and comfortable ride within its segment. Competitors frequently received awards that Grand Cherokee would be compared against.
Ratings
Consumer Ratings:
Mixed consumer reviews, with strengths in capability and luxury, but some noted reliability concerns in specific areas.
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