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1996 Jeep Grand Cherokee Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1996 Codes Chassis Code: ZJ 👋 Introduction Market Position Segment: Mid-size SUV Positioning: Premium, capable off-road SUV with comfortable on-road...
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Sku: 568914
1996 Jeep Grand Cherokee Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
1996
Codes
Chassis Code:
ZJ
👋 Introduction
Market Position
Segment:
Mid-size SUV
Positioning:
Premium, capable off-road SUV with comfortable on-road manners
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet Blazer/S-10 Blazer, Toyota 4Runner, Nissan Pathfinder
Key Features
Platform:
Unibody construction derived from Jeep Cherokee (XJ) and Grand Cherokee (WK) platforms
Drivetrain Options:
Part-time 4WD (Selec-Trac) and full-time 4WD (Quadra-Trac)
Luxury Features:
Available leather seating, power amenities, enhanced sound systems
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for the 1996 Jeep Grand Cherokee
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Service:
Diagnosis, repair, and overhaul for all gasoline engines
Powertrain Service:
Service and repair of automatic transmissions (e.g., 42RE, 44RE, 46RE) and transfer cases (e.g., NP242, NP231)
Chassis Service:
Suspension (front and rear), steering, and driveline components
Braking System:
Diagnosis, repair, and maintenance of front disc and rear drum/disc brakes, ABS system
Electrical System:
Wiring diagrams, component testing, diagnosis of starting, charging, ignition, lighting, and accessories
Body And Trim:
Body panel repair, interior trim removal/installation, glass, doors, and associated hardware
Climate Control:
HVAC system diagnosis and repair, including A/C and heating
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues
Repair Procedures:
Detailed instructions for component removal, installation, and adjustment
Overhaul Procedures:
Complete engine and transmission rebuild instructions
Specification Tables:
Torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth:
Factory-level diagnostics, repair, and overhaul procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.0L Inline-6 (242 ci) OHV
Engine Option 1 Code:
ERH
Engine Option 2:
5.2L V8 (318 ci) Magnum OHV
Engine Option 2 Code:
ECL
Performance
4.0L Horsepower:
185 hp @ 4700 rpm
4.0L Torque:
220 lb-ft @ 4000 rpm
5.2L Horsepower:
220 hp @ 4600 rpm
5.2L Torque:
285 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Option 1:
4-speed Automatic (42RE)
Optional
Transmission Option 2:
4-speed Automatic (44RE - with 5.2L V8)
Transmission Option 3:
4-speed Automatic (46RE - with 5.2L V8, Heavy Duty)
Features
Transfer Case Option 1:
New Process (NP) 231 J (Part-time Command-Trac 4WD)
Transfer Case Option 2:
New Process (NP) 242 J (Full-time Selec-Trac 4WD)
📐 Dimensions
Exterior
Wheelbase:
110.0 inches (2794 mm)
Length:
178.7 inches (4539 mm)
Width:
70.5 inches (1791 mm)
Height:
63.7 inches (1618 mm)
Weights
Curb Weight Min:
3835 lbs (1739 kg)
Curb Weight Max:
4340 lbs (1968 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3-star (NHTSA estimates)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Front and rear seatbelts, front shoulder belt height adjusters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and optional CD player
Speakers:
Up to 8 speakers (depending on trim level)
Driver Assistance
Cruise Control:
Standard
Speed Sensitive Steering:
Available
Connectivity
Auxiliary Input:
N/A (Pre-aux/USB era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles (depending on oil type and driving conditions, consult manual)
Transmission Fluid Change:
Every 30,000 - 60,000 miles (consult manual for specific transmission type)
Coolant Change:
Every 30,000 - 100,000 miles (depending on coolant type, consult manual)
Fluid Specifications
Engine Oil Type:
API Service SG, SH, SJ; SAE 10W-30 or 10W-40 (refer to manual for specific temperature ranges)
Transmission Fluid Type:
ATF+3 (Chrysler Mopar)
Coolant Type:
Ethylene Glycol based coolant (Chrysler Mopar or equivalent)
Known Issues
Common Issue 1:
Cracked cylinder heads (4.0L engine, especially early versions)
Common Issue 2:
Transmission issues (e.g., solenoid failures, torque converter issues)
Common Issue 3:
Minor electrical gremlins (e.g., gauge cluster issues, intermittent power loss)
Common Issue 4:
Rust (especially on rocker panels and rear quarter panels)
Common Issue 5:
Cooling system leaks (radiator, water pump, hoses)
📚 Vehicle History
Brand Heritage
Brand Origin:
Jeep's legacy of off-road capability and ruggedness
Model Evolution
Generation:
First Generation (ZJ)
Introduction Year:
1993
Update Year:
1996 (Significant refresh)
Production
Production Location:
Jefferson North Assembly, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
Motor Trend's Truck of the Year for 1993 (model introduction)
Off Road Capability:
Consistently praised for its off-road prowess and towing capacity
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