Coverage Areas:
Engine, General Information, Drivetrain, Chassis, Electrical, Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Fuel System, Battery, Lightning, Starting Systems, Charging System, Ignition System, Instrument Panel Systems, Audio Systems, Horn Systems, Speed Control System, Turn Signal and Hazard Warning Systems, Wiper and Washer Systems, Lamps, Passive Restraint Systems, Electrically Heated System, Power Distribution System, Vehicle Theft/Security Systems, Chime/Buzzer Warning Systems, Wiring Diagrams, Exhaust System, Frame and Bumpers, Transmission and Transfer Case, Tires and Wheels, Body, Heating and Air Conditioning, Emission Control Systems
Page Count:
Estimated 2000+ pages (based on comprehensive FSM nature)
Manual Type:
Factory Service Manual (FSM)
Delivery Method:
Instant download as a digital file (PDF/ZIP), eliminating shipping costs and delivery wait times.
Systems Covered:
All major mechanical, electrical, body, and chassis systems including engine repair and overhaul, fuel and emissions, cooling, lubrication, ignition, starting, charging, transmission (automatic and manual), transfer case, driveline, differentials, suspension, steering, brakes (ABS included), climate control, lighting, audio, security, and wiring schematics.
Electrical Systems Detail:
Covers all aspects of the vehicle's electrical system, including battery, starting, charging, ignition, lighting (headlamps, taillamps, interior lamps), instrument panel gauges and warning lights, audio systems, horn, speed control, turn signals, hazard warning, wipers/washers, power locks, power windows, mirrors, seat adjustments, theft/security systems, chime/buzzer warnings, and extensive wiring diagrams for all circuits.
Body And Interior Systems:
Coverage includes body construction, exterior panels, doors, hinges, latches, windows, windshield, rear liftgate, bumpers, interior trim, seats (adjustment mechanisms, heating elements), headliner, carpet, and dashboard assembly. Also covers locks, power locks, and security systems.
Lighting Systems Detail:
Detailed schematics and diagnostic procedures for exterior lamps (headlights, taillights, brake lights, turn signals, reverse lights), fog lamps, interior dome and courtesy lights, and the operation of automatic headlamp systems if equipped.
Fuel System Detail:
Covers the fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, and evaporative emission control (EVAP) system, including component testing and diagnostics.
Procedures Included:
Diagnosis, troubleshooting, repair, replacement, adjustment, overhaul, and routine maintenance procedures for all covered systems. Includes detailed component removal and installation steps, torque specifications, diagnostic flowcharts, and special tool recommendations.
Engine Repair Procedures:
Detailed procedures for engine removal/installation, cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing service, camshaft and valve train service, oil pump and pan service, and timing chain/gear servicing.
Drivetrain Repair Procedures:
Comprehensive repair and overhaul procedures for the automatic transmission (42RE, 45RFE), transfer case (NV242, Quadra-Trac II, Quadra-Drive), front and rear differentials, driveshafts, CV joints, and axle shafts.
Chassis Repair Procedures:
Detailed instructions for servicing front and rear suspension components (control arms, ball joints, tie rods, springs, shocks, sway bars), steering system (rack and pinion, power steering pump, steering column), brake system (front/rear discs, calipers, rotors, master cylinder, power booster, ABS components), and wheel bearing replacement.
Heating And Ac Procedures:
Detailed procedures for diagnosing and repairing the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling, component testing (compressor, evaporator, condenser, blower motor), control head diagnostics, and airflow system troubleshooting.
Emission Control Procedures:
Information on the vehicle's emission control systems, including diagnosis and repair of the evaporative emission control (EVAP) system, catalytic converter, oxygen sensors, EGR system (if applicable), and PCV system.
Brake System Procedures:
Complete procedures for brake system maintenance, including bleeding the brake system, replacing brake pads and rotors, servicing brake calipers, replacing the master cylinder, power booster, and ABS components, along with troubleshooting ABS warning lights.
Technical Depth:
Comprehensive, from basic maintenance and fluid checks to advanced diagnostics, component rebuilding, and complete system overhauls. Suitable for professional technicians and experienced DIY mechanics.
Diagnostic Procedures:
Includes diagnostic flowcharts and procedures for identifying and resolving common faults within each system. For electrical systems, this includes checking circuits, sensor outputs, and actuator responses, often utilizing onboard diagnostic (OBD-II) data.
Torque Specifications:
Extensive torque specifications are provided for virtually all fasteners, critical for ensuring proper assembly and preventing component damage during repairs. This includes engine, transmission, suspension, brake, and chassis component torques.
Troubleshooting Guides:
The manual is rich with troubleshooting guides and diagnostic flowcharts that logically lead technicians through identifying the root cause of a problem, saving time and resources.
Recommended Service Intervals:
Oil Changes: Every 3,000-5,000 miles or 6 months. Transmission Fluid Service: Every 30,000-60,000 miles. Coolant Flush: Every 30,000-100,000 miles (depending on coolant type). Spark Plugs: Every 30,000-100,000 miles (depending on plug type). Refer to the manual for precise intervals based on driving conditions.
Engine Oil Specification:
SAE 5W-30 (preferred for 4.0L and 4.7L) meeting Chrysler Material Standard MS-6395. Capacity: 6 quarts (4.0L), 7 quarts (4.7L).
Transmission Fluid Specification:
ATF+4 (Mopar Part #05013457AA) for all automatic transmissions (42RE, 45RFE). Capacity varies, refer to manual for specific fill levels.
Coolant Specification:
Ethylene glycol based coolant meeting Chrysler specification MS-7170 or MS-9769 (for HOAT). Typically a 50/50 mix of coolant and distilled water. Capacity: Approx. 10-12 quarts.
Brake Fluid Specification:
DOT 3 brake fluid. Capacity: Refer to manual for specific fill level (approx. 1 quart).
Power Steering Fluid Specification:
ATF+4 (Mopar Part #05013457AA) or equivalent meeting Chrysler specification MS-9602. Capacity: Refer to manual (approx. 1-2 quarts).
Transfer Case Fluid Specification:
For NV242: Mopar NV242 transfer case lubricant or equivalent (typically a Dexron III or Mercon equivalent ATF). For Quadra-Trac II/Quadra-Drive: Refer to manual as specialized fluids may be required. Capacity: Approx. 2 quarts.
Differential Fluid Specification:
API GL-5, SAE 75W-90 synthetic gear lubricant for both front and rear differentials. Capacity: Approx. 2-3 quarts per axle.
Common Issues Wj:
Cracked cylinder heads on early 4.7L V8s, water pump leaks, radiator leaks, transmission issues (especially with the 45RFE), PCM failures, heater core leaks, interior trim quality concerns, and potential rust issues on body panels and frame components.
Common Issues Wj Electrical:
Failures in the body control module (BCM), intermittent issues with power windows and locks, and problems with the instrument cluster can occur.