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Jeep Grand Cherokee WG Service & Repair Manual 2002 2003

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Model Code: WG Production Years: 2002, 2003 Codes Chassis Code: WG Vehicle Platform: WJ (Phase II) 👋 Introduction Market Position Segment:...
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Jeep Grand Cherokee WG Service & Repair Manual 2002 2003
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Model Code:
WG
Production Years:
2002, 2003
Codes
Chassis Code:
WG
Vehicle Platform:
WJ (Phase II)
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Target Audience:
Jeep owners seeking professional repair and maintenance guidance, DIY enthusiasts, independent repair shops.
Competitive Analysis
Competitors 2002 2003:
Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Lexus RX330, BMW X5
Key Features
Jeep Heritage:
Renowned for off-road capability and robust construction.
Wg Generation:
Represents a significant refinement of the WJ platform, focusing on improved on-road comfort and luxury appointments while retaining Jeep's signature capability.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Styles
Page Count
Estimated Pages:
Extensive (Typical factory service manuals for this era are 1500-2500+ pages)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (4.0L I6, 4.7L V8), Engine Performance, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System
Transmission:
Automatic Transmissions (42RE, 45RFE/545RFE), Transfer Case (NV242, NV247)
Drivetrain:
Front Axle, Rear Axle, Driveshafts, CV Joints, Differentials
Suspension:
Front Suspension (Solid Axle), Rear Suspension (Solid Axle), Springs, Shocks, Bushings, Steering Linkage
Brakes:
Front Brakes (Disc), Rear Brakes (Disc), ABS, Brake System Hydraulic Controls, Parking Brake
Electrical:
Charging System, Starting System, Ignition System, Lighting, Instrumentation, Body Control Module (BCM), Powertrain Control Module (PCM), Fuses, Relays, Wiring Diagrams
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System, Body Sealing
Climate Control:
Air Conditioning (A/C) System, Heater System, Automatic Temperature Control (ATC)
Safety
Safety Systems:
Airbags, Seat Belts, Occupant Restraints
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks and Changes, Tire Rotation, Brake Pad Replacement, Spark Plug Replacement
Diagnostics:
Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Component Testing Procedures
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper Replacement, Electrical Component Repair, Body Panel Repair
Installation:
Accessory Installation, Component Replacement Procedures
Specifications:
Torque Specifications, Clearances, Tolerances, Diagnostic Data
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to full engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text (if digitally produced from original source)
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L "PowerTech" Inline 6-cylinder
Engine 1 Displacement:
3952 cc (241 cu. in.)
Engine 1 Bore X Stroke:
98.5 mm x 86.7 mm (3.88 in. x 3.41 in.)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
195 hp @ 4600 rpm
Engine 1 Torque:
230 lb-ft @ 3200 rpm
Optional Engine
Engine 2:
4.7L "PowerTech" Magnum V8
Engine 2 Displacement:
4701 cc (287 cu. in.)
Engine 2 Bore X Stroke:
93.0 mm x 86.7 mm (3.66 in. x 3.41 in.)
Engine 2 Compression Ratio:
9.0:1
Engine 2 Horsepower:
235 hp @ 4500 rpm (2002), 255 hp @ 4500 rpm (2003)
Engine 2 Torque:
295 lb-ft @ 3200 rpm (2002), 315 lb-ft @ 3200 rpm (2003)
Fuel System
Fuel Delivery:
Sequential Multiport Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for 4.0L, 89 octane recommended for 4.7L)
Performance
0 60 Mph Estimate:
Approx. 8.0 - 9.5 seconds (depending on engine and configuration)
🔧 Transmission
Standard
Transmission Std:
42RE 4-Speed Automatic (with 4.0L engine)
Optional
Transmission Opt:
45RFE / 545RFE 4-Speed Automatic (with 4.7L V8 engine, 545RFE introduced in 2003 with revised ratios)
Features
Transmission Features:
Overdrive, Electronic Control, Tow/Haul Mode (on some models)
Transfer Case
Transfer Case Std:
Selec-Trac (NV242) Full-Time 4WD (standard on some trims)
Transfer Case Opt:
Quadra-Trac II (NV247) Full-Time 4WD (standard on Overland, optional on others)
📐 Dimensions
Exterior
Length:
Approx. 183.5 inches (4661 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 67.5 inches (1715 mm)
Wheelbase:
Approx. 116.0 inches (2946 mm)
Ground Clearance:
Approx. 8.4 inches (213 mm)
Weights
Curb Weight:
Approx. 4,500 - 5,000 lbs (2041 - 2268 kg) depending on configuration
Towing Capacity:
Up to 6,500 lbs (2948 kg) with optional towing package
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 33.7 cu. ft. (954 liters)
Cargo Volume With 2Nd Row Folded:
Approx. 74.5 cu. ft. (2110 liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 stars (driver and passenger) - 2002 model year data
IIHS Front Crash Test Rating:
Good - 2002 model year data
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front driver and passenger airbags. Available front side-impact airbags.
Seat Belts:
Three-point seat belts for all seating positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with available premium Infinity Gold sound system, CD changer.
Navigation:
Optional factory navigation system (less common).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
No factory auxiliary input; aftermarket solutions available.
Other Tech
Climate Control Type:
Manual climate control or optional Automatic Temperature Control (ATC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for exact recommendation).
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for the automatic transmission fluid (ATF+4 for 45RFE/545RFE, ATF+3 for 42RE).
Coolant Change Interval:
Every 30,000 - 100,000 miles (48,000 - 160,000 km) or 2-5 years, depending on coolant type (usually HOAT or OAT).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (for 4.0L and 4.7L engines) - meeting Chrysler MS-6395 or API SN/SP specification. Always verify with manual.
Transmission Fluid Specification:
ATF+4 (MS-9602) for 45RFE/545RFE, ATF+3 (MS-7176) for 42RE.
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent, typically a pink or orange color. Capacity: Approx. 11.9 Quarts (11.3 Liters) with 4.0L, 13.1 Quarts (12.4 Liters) with 4.7L.
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
Chrysler MS-5931 or equivalent (ATF+3/ATF+4 often used as a substitute, but verify).
Known Issues
Common Issues 4 0L:
Head gasket leaks, intake manifold gasket leaks, cracked cylinder heads (less common on later models), timing chain wear.
Common Issues 4 7L V8:
Valve stem seal issues (oil consumption), camshaft/lifter noise, cracked cylinder heads (more prevalent on earlier 4.7L engines, but can occur), spark plug blowout (on earlier versions).
Common Issues Transmission:
Valve body issues in 42RE, solenoid pack failures in 45RFE/545RFE, torque converter clutch shudder.
Common Issues Suspension Steering:
Worn ball joints, tie rod ends, control arm bushings, steering box wear, track bar bushings.
Common Issues Electrical:
Window regulator failures, power lock actuator failures, dashboard warning light illumination (various sensors), HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long history of producing rugged, capable off-road vehicles dating back to World War II.
Model Evolution
Wj Generation Start:
The WJ generation of the Grand Cherokee debuted for the 1999 model year, representing a significant redesign from the previous ZJ model, focusing on a more premium and refined experience.
Wj Phase Ii:
The 2002 and 2003 model years represent the 'Phase II' update for the WJ, which included styling revisions (grille, headlights, taillights), powertrain enhancements (improved 4.7L V8 output, introduction of 545RFE transmission), and interior updates.
Production
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA
Production Period:
WJ generation produced from 1999 to 2004.
🏆 Awards & Recognition
Recognitions
Off Road Capability Award:
Consistently praised by automotive journalists and off-road enthusiasts for its capability, often earning high marks in its class for off-road performance.
Value Award:
Often cited as a strong value proposition in the luxury SUV market for its blend of capability, comfort, and features relative to price.
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