Market Position:
The Jeep Grand Cherokee WJ (1990 model year specified) represents a key phase in Jeep's SUV evolution, bridging the gap between traditional off-road utility and increasing comfort and luxury. This manual targets owners and technicians focused on maintaining and repairing this specific generation.
Competitive Landscape:
Competed against vehicles like the Ford Explorer, Chevrolet Blazer, and Nissan Pathfinder, offering a blend of on-road refinement and Jeep's renowned off-road capability. The 2.5L Diesel engine option was less common in the US market for this model but provided an alternative for fuel efficiency.
Key Features:
Robust platform, capable 4x4 systems (Quadra-Trac, Selec-Trac), comfortable interior for its era, and the distinct Jeep styling. The 1990 model year is particularly significant as it falls within the early production run of the WJ generation (which ran from 1999-2004, *correction needed based on product description* - assuming the product description has a typo and refers to a generation that aligns with 1990. If 1990 is strictly accurate, it would be the ZJ generation, not WJ. For the purpose of this analysis, we will assume the manual *covers* a 1990 model and the 'WJ' designation in the product name is potentially an error and the content reflects the vehicle available in 1990, likely the ZJ generation). Let's proceed with the assumption that the manual is for a 1990 Jeep Grand Cherokee, which would be the ZJ generation, and the 'WJ' is a product naming inconsistency or a typo. The manual's comprehensive nature is its primary selling point.
Systems Covered:
Engine, Lubrication & Maintenance, Suspension, Differential & Driveline, Brakes, Clutch, Cooling System, Battery, Starting System, Charging System, Ignition System, Instrument Panel Systems, Audio Systems, Horn Systems, Vehicle Speed Control System, Turn Signal & Hazard Warning Systems, Wiper & Washer Systems, Lamps, Passive Restraint Systems, Electrically Heated Systems, Power Distribution Systems, Power Lock Systems, Vehicle Theft/Security Systems, Power Window Systems, Power Mirror Systems, Chime/Buzzer Warning Systems, Overhead Console Systems, Wiring Diagrams, Exhaust System & Intake Manifold, Frame & Bumpers, Fuel System (2.5L Diesel), Steering, Transmission & Transfer Case, Tires & Wheels, Body, Heating & Air Conditioning, Emission Control Systems
Estimated Page Count:
Extensive (specific number not provided, typical for a comprehensive service manual)
Manual Type:
Digital Service and Repair Manual
Language:
English (implied by product description)
Powertrain:
Engine (2.5L Diesel), Transmission (Automatic and Manual - if applicable for WJ in 1990, though WJ primarily used automatics), Transfer Case, Driveline, Exhaust System, Fuel System
Chassis:
Suspension (front and rear), Steering, Brakes (front and rear systems, ABS if equipped), Differential (front and rear), Driveline (driveshafts, CV joints)
Electrical Systems:
Battery, Starting System, Charging System, Ignition System, Instrument Panel Systems, Audio Systems, Horn Systems, Vehicle Speed Control, Turn Signal/Hazard Lights, Wiper/Washer Systems, Lamps, Power Distribution, Power Locks, Security/Theft Deterrent, Power Windows, Power Mirrors, Chime/Buzzer Warnings, Overhead Console Systems, Wiring Diagrams
Body And Comfort:
Body Panels, Frame, Bumpers, Heating and Air Conditioning (HVAC), Passive Restraint Systems (Airbags, Seatbelts), Electrically Heated Systems (Seats, Mirrors if applicable)
Maintenance Procedures:
Lubrication, Fluid Checks and Changes (Engine Oil, Transmission Fluid, Coolant, Brake Fluid, Power Steering Fluid, Differential Fluid), Filter Replacements (Oil, Fuel, Air), Spark Plug Replacement, Belt Inspections and Replacement, Battery Maintenance
Repair Procedures:
Engine Overhaul (detailed diagnostics and component replacement), Transmission and Transfer Case Service and Repair, Brake System Overhaul (calipers, rotors, lines, master cylinder), Suspension Component Replacement (shocks, struts, ball joints, tie rods, control arms), Steering System Repair (power steering pump, rack and pinion), Electrical Component Diagnosis and Replacement (alternator, starter, sensors, actuators), HVAC System Repair, Body Panel Repair and Alignment, Interior Trim Removal and Installation
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their interpretation (if OBD-I or OBD-II applicable to 1990), electrical system diagnostics using wiring diagrams, engine performance diagnosis
Technical Depth:
Comprehensive: Covers everything from basic routine maintenance and fluid changes to in-depth mechanical and electrical component diagnostics, repair, and complete system overhauls. Includes detailed specifications, procedures, and troubleshooting steps.
File Format Details:
PDF. Searchable text is generally expected for PDF manuals, enabling quick access to information. Zoom in/out functionality is supported.
Print Quality:
Digital (high quality, printable pages)
Binding Type:
N/A (Digital format)
Paper Type:
N/A (Digital format)
Software Requirements:
Adobe PDF Reader or compatible PDF viewer.
Operating System Compatibility:
All Versions of Windows & Mac. Compatible with smartphones and tablets (requires an extractor application).
Compression Type:
Compressed in ZIP (no extractor needed for the ZIP file itself, but an extractor is needed for the PDF on some devices).
Engine Type:
2.5L Turbo Diesel (VM Motori VM 425 OHV)
Horsepower 2.5L Diesel:
Approx. 115 hp @ 4200 rpm (typical for this engine variant)
Torque 2.5L Diesel:
Approx. 210 lb-ft @ 2000 rpm (typical for this engine variant)
Fuel System Type:
Indirect injection, turbo-charged diesel
Engine Management System:
Diesel injection pump, potentially with early electronic control (ECU) for injection timing and turbo boost management.
Cooling System Type:
Pressurized liquid cooling system
Oil Capacity 2.5L Diesel:
Approximately 7.1 liters (7.5 quarts) including filter. (Verify with manual for exact spec)
Recommended Oil 2.5L Diesel:
API CD or higher, SAE 15W-40 or 10W-30 depending on climate. (Verify with manual for exact spec)
Transmission Type:
Likely an Automatic Transmission (e.g., Chrysler 42RE, 44RE, or 46RE) for the 1990 Grand Cherokee, as manual transmissions were less common in this model/year. The 2.5L Diesel was often paired with automatics. (Specify if manual transmission option existed for 2.5L Diesel in 1990 models covered by the manual)
Optional Transmission:
Manual transmission options were available on other engine variants of the Grand Cherokee ZJ in 1990, but less probable for the 2.5L Diesel.
Transfer Case Options:
Selec-Trac (part-time 2WD/4WD) and potentially Command-Trac (full-time 4WD) were common for the ZJ generation. The manual would detail operation and maintenance for these systems.
Automatic Transmission Fluid Type:
ATF+3 or ATF+4 (depending on original Chrysler specification for that era, likely ATF+3 for a 1990 vehicle). (Verify with manual for exact spec)
Transmission Service Interval:
Typically every 30,000 to 60,000 miles for fluid and filter change, depending on driving conditions. (Verify with manual for exact spec)
Wheelbase:
Approximately 112.2 inches (for ZJ generation)
Length:
Approximately 180 inches (for ZJ generation)
Width:
Approximately 71 inches (for ZJ generation)
Curb Weight 2.5L Diesel:
Around 4,000 - 4,300 lbs (estimated for ZJ generation with diesel, varies by trim and equipment).
Gross Vehicle Weight Rating:
Typically around 5,500 - 5,800 lbs. (Verify with manual for exact spec)
Crash Test Ratings:
Early 1990s SUVs generally had less stringent safety testing compared to modern vehicles. NHTSA ratings for the ZJ generation would be detailed in specific safety recalls or historical data, but the manual would detail the passive restraint systems.
Active Safety Features:
Four-wheel anti-lock brakes (ABS) - if equipped. (Manual would cover ABS diagnostics and repair)
Passive Safety Features:
Driver and passenger airbags (standard or optional depending on trim), three-point seat belts with pretensioners, reinforced body structure.
Standard Tire Size:
Commonly 225/75R15 or 235/75R15. (Verify with manual for exact spec based on trim/options)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Infotainment Systems:
Basic AM/FM radio with cassette player, optional CD player. Manual covers removal, installation, and basic troubleshooting of audio components.
Driver Assistance Features:
Cruise control (vehicle speed control system). ABS was the primary electronic driver aid available.
Connectivity Features:
Minimal by modern standards. Manual covers wiring for basic functions and optional accessories of the era.
Engine Oil Change Interval:
Every 5,000 to 7,500 miles or 6-12 months, using the correct grade and type of oil. (Verify with manual for exact spec)
Engine Coolant Change Interval:
Typically every 30,000 miles or 2 years. (Verify with manual for exact spec)
Brake Fluid Change Interval:
Every 2-3 years to prevent moisture absorption. (Verify with manual for exact spec)
Power Steering Fluid Type:
ATF+3 or equivalent power steering fluid. (Verify with manual for exact spec)
Differential Fluid Type:
API GL-5, SAE 75W-90 or 80W-90 for front and rear differentials. (Verify with manual for exact spec and potential limited-slip additive requirements)
Common Issues Zj Generation:
Radiator failure, heater core leaks, transmission issues (especially older automatics), fuel pump failures, exhaust manifold leaks, some electrical gremlins related to sensor failures, transfer case linkage wear.
Common Issues 2.5L Diesel:
Glow plug system reliability, turbocharger wear, injection pump issues, potential for head gasket issues if overheated.
Required Diagnostic Tools:
OBD-I scanner (for 1990 models), multimeter, specialized diesel diagnostic tools, pressure gauges, scan tools for ABS if equipped.
Brand Heritage:
Jeep has a long and storied history in off-road vehicles, dating back to World War II. The Grand Cherokee line, introduced in 1993 (as the ZJ generation), represented Jeep's entry into the burgeoning luxury SUV market, building on the utilitarian legacy of the Cherokee XJ.
Zj Generation Introduction:
The Grand Cherokee ZJ (1993-1998) was a groundbreaking vehicle for Jeep, offering a more refined ride and upscale features compared to previous Jeep SUVs. The 1990 model year referenced in the product name would indeed refer to the ZJ generation, which began in 1993. There appears to be a significant discrepancy between the stated '1990' year and the 'WJ' designation which belongs to the subsequent generation (1999-2004). Assuming the manual is for a 1990 Jeep Grand Cherokee, it will cover the ZJ generation.
Manufacturing Locations:
Primarily assembled in Detroit, Michigan, USA.