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2002 Jeep Grand Cherokee WJ Service Shop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2002 Chassis Code: WJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive...
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Type: Car
Vendor:
Sku: 307414
2002 Jeep Grand Cherokee WJ Service Shop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2002
Chassis Code:
WJ
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Land Rover Discovery
Key Features Vehicle
Distinguishing Features:
Luxurious interior appointments, refined ride, capable off-road performance (for its class)
Key Features Manual
Manual Advantage:
Most complete workshop manual available for the 2002 WJ Grand Cherokee, offering extensive coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body, Chassis & Electrical Systems
Diagnostic Coverage:
Troubleshooting and repair procedures for all major systems
Wiring Diagrams:
Included, detailed electrical schematics
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service Shop Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, cooling, lubrication
Fuel System:
Fuel delivery, injection, evaporative emissions
Ignition System:
Ignition timing, coil-on-plug systems, spark plugs
Exhaust System:
Catalytic converters, mufflers, exhaust manifold
Transmission Automatic:
42RE, 45RFE, 545RFE - overhaul, diagnostics, shift control
Transmission Manual:
NV3500 (if applicable/optioned) - overhaul, diagnostics
Drivetrain 4X4:
NV242, NV247, NV244 transfer cases, front and rear drive shafts, differentials
Suspension Front:
Independent front suspension, control arms, steering knuckles, shocks, struts
Suspension Rear:
Multi-link solid axle, control arms, track bar, shocks
Steering:
Power steering system, steering gear, linkage, column
Brakes Front:
Disc brake system, calipers, rotors, pads
Brakes Rear:
Disc brake system (typically), calipers, rotors, pads
ABS Esp:
Anti-lock Braking System, Electronic Stability Program (if equipped), wheel speed sensors
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, seals
Body Interior:
Seats, trim panels, dashboard, headliner, HVAC controls
HVAC:
Heating, Ventilation, and Air Conditioning system, components, refrigerant handling
Electrical Charging:
Alternator, voltage regulator, battery
Electrical Lighting Exterior:
Headlights, taillights, turn signals, fog lights
Electrical Lighting Interior:
Dome lights, vanity lights, instrument cluster illumination
Electrical Accessories:
Power windows, power locks, power seats, mirrors, sunroof
Audio Visual:
Radio, speakers, amplifier (if equipped), navigation system (if equipped)
Instrument Cluster:
Gauges, warning lights, driver information center
ECM PCM:
Engine Control Module / Powertrain Control Module - diagnostics, reprogramming
Security System:
Immobilizer, factory alarm system
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation
Troubleshooting:
Diagnostic flowcharts, symptom analysis, common fault diagnosis
Repair:
Component removal and installation, component overhaul, adjustments
Diagnostics:
OBD-II system, diagnostic trouble codes (DTCs), sensor testing, actuator testing
Specifications Torque:
Detailed torque specifications for all critical fasteners
Specifications Measurements:
Dimensional specifications for critical components and alignments
Wiring Repairs:
Connector pinouts, splice locations, repair procedures for damaged wiring
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostics Complexity:
Advanced diagnostic procedures requiring specialized tools and knowledge
📊 Manual Specifications
File Format
Compatibility:
Windows XP, Vista, 7, 8, Linux, Mac
Features:
Fully bookmarked and searchable PDF
Print Quality
Quality Description:
High-resolution, clear text and diagrams suitable for printing
Binding Type
Type:
Digital (PDF)
Paper Type
Digital Format:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.0L Inline 6-Cylinder (PowerTech)
Engine Code 1:
ERH
Displacement 1:
3952 cc (241 cu in)
Horsepower 1:
190 hp @ 4600 rpm
Torque 1:
235 lb-ft @ 3200 rpm
Engine Option 2
Engine Option 2:
4.7L V8 (High Output)
Engine Code 2:
EVC (HO)
Displacement 2:
4701 cc (287 cu in)
Horsepower 2:
235 hp @ 4750 rpm
Torque 2:
295 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 (91 for HO V8 recommended for optimal performance)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed automatic (42RE with 4.0L, 45RFE/545RFE with 4.7L)
Optional
Transmission Type Optional:
5-speed manual (NV3500 - less common)
Features
Overdrive Gears:
4th Gear (Overdrive) on automatics
Transmission Fluid Spec 42Re:
ATF+4 (MS-9602)
Transmission Fluid Spec 45Rfe 545Rfe:
ATF+4 (MS-9602)
📐 Dimensions
Exterior
Length:
181.4 in (4608 mm)
Width:
73.1 in (1857 mm)
Height:
70.3 in (1786 mm)
Wheelbase:
116.0 in (2946 mm)
Weights
Curb Weight Min:
4,230 lbs (1919 kg)
Curb Weight Max:
4,640 lbs (2105 kg)
Cargo
Cargo Volume Behind 2Nd Row:
37.5 cu ft (1062 L)
Cargo Volume Max:
73.6 cu ft (2084 L)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not Rated (Vehicle specific data varies by testing year and methodology for this era)
NHTSA Passenger Front Impact:
Not Rated
IIHS Driver Side Impact:
Acceptable (for models with side airbags)
Active Features
ABS:
Standard
Traction Control:
Available
Electronic Stability Control:
Available (ESP)
Passive Features
Airbags Front:
Standard
Airbags Side Curtain:
Optional
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo with cassette and CD player, optional premium sound system, optional Infinity speaker system
Navigation:
Optional factory navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard
Rear Obstacle Detection:
Optional (ParkSense)
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions may be available.
Bluetooth:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specifics).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed.
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on driving conditions (refer to manual).
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil 4.0L:
SAE 5W-30 (API Service SN or SP) - Check owner's manual for specific certifications.
Engine Oil 4.7L:
SAE 5W-30 (API Service SN or SP) - Check owner's manual for specific certifications.
Coolant:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (blue color) or equivalent.
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar Power Steering Fluid
Known Issues
Common Issue 1:
Head Gasket Leaks (especially on 4.7L V8)
Common Issue 2:
Transmission Cooler Line Leaks
Common Issue 3:
Radiator Leaks
Common Issue 4:
Worn Suspension Components (ball joints, tie rod ends)
Common Issue 5:
Water Pump Failures (especially on 4.0L)
Common Issue 6:
PCV Valve Clogging (leading to oil leaks)
📚 Vehicle History
Brand Heritage
Brand Focus:
Jeep has a long heritage in off-road vehicles and SUVs, originating from military applications.
Model Evolution
Wj Generation Introduction:
The WJ Grand Cherokee was introduced for the 1999 model year, representing the second generation.
Wj Generation Update:
The 2002 model year received minor updates including revised interior trim and option packages.
Wj Generation Engines:
Known for offering both the robust 4.0L inline-six and the more powerful 4.7L V8 engines.
Production
Production Locations:
Detroit, Michigan, USA (Jefferson North Assembly Plant)
Production Years Wj:
1999-2004
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Frequently recognized for its balance of on-road comfort and off-road capability in its class during its production run.
Consumer Ratings:
Received mixed reviews from consumers, with praise for its powertrain and comfortable ride, and criticism for some reliability concerns.
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