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Jeep Liberty 2002 2003 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Years Covered: 2002, 2003, 2004 Codes Vin Code: 1J4 👋 Introduction Market Position Segment: Compact SUV, Crossover Utility Vehicle...
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Jeep Liberty 2002 2003 2004 Factory Service Repair ManualJeep Liberty 2002 2003 2004 Factory Service Repair ManualJeep Liberty 2002 2003 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Model Code:
KJ
Years Covered:
2002, 2003, 2004
Codes
Vin Code:
1J4
👋 Introduction
Market Position
Segment:
Compact SUV, Crossover Utility Vehicle (CUV)
Orientation:
Off-road capable, family-friendly utility
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Chevrolet Tracker
Key Features
Brand Identity:
Built on Jeep's heritage of 4x4 capability, offering a blend of utility and on-road comfort.
Body Style:
Two-box SUV design, unibody construction
Iconic Elements:
Seven-slot grille, round headlights (though rectangular on this generation)
📋 Manual Details
Coverage Areas
Engine Coverage:
3.7L PowerTech V6, 2.4L PowerTech I4 (North America), 2.5L VM Motori CRD Diesel (Export)
Transmission Coverage:
42RLE Automatic, NV3550 Manual
Drivetrain Coverage:
4WD (Command-Trac NV242, Selec-Trac NV244), RWD
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine control systems (PCM), transmission service, driveline components (axles, transfer case, driveshafts)
Chassis:
Suspension (front and rear), steering system, brake system (ABS, standard), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power windows, door locks, audio systems, HVAC controls, body control module (BCM), powertrain control module (PCM), anti-theft systems, diagnostic trouble codes (DTCs)
Body And Frame:
Body structure, exterior trim, interior trim, doors, hood, liftgate, seats, glass, panel removal and installation
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, electrical circuit testing, fuel pressure testing, compression testing
Repair Procedures:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, steering gear repair, electrical component replacement, body panel repair
Calibration Procedures:
TPMS calibration, throttle body relearn, steering angle sensor calibration
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, advanced diagnostics, component-level repairs, and full rebuild procedures for all covered systems.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, clear and sharp images and text, optimized for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
PowerTech V6
Engine 1 Displacement:
3.7 Liters (3701 cc)
Engine 1 Configuration:
SOHC V6, 12 valves
Engine 1 Bore X Stroke:
93 mm x 90.8 mm
Engine 1 Compression Ratio:
9.6:1
Engine 1 Horsepower Est:
205 hp @ 5200 rpm
Engine 1 Torque Est:
235 lb-ft @ 4000 rpm
Engine 2 Name
Engine 2 Name:
PowerTech I4 (North America)
Engine 2 Displacement
Engine 2 Displacement:
2.4 Liters (2429 cc)
Engine 2 Configuration
Engine 2 Configuration:
DOHC I4, 16 valves
Engine 2 Horsepower Est
Engine 2 Horsepower Est:
150 hp @ 5200 rpm
Engine 2 Torque Est
Engine 2 Torque Est:
169 lb-ft @ 4000 rpm
Engine 3 Name
Engine 3 Name:
VM Motori CRD Diesel (Export)
Engine 3 Displacement
Engine 3 Displacement:
2.5 Liters (2499 cc)
Engine 3 Configuration
Engine 3 Configuration:
Turbocharged DOHC I4, 16 valves, Common Rail Direct Injection
Engine 3 Horsepower Est
Engine 3 Horsepower Est:
140 hp @ 4000 rpm
Engine 3 Torque Est
Engine 3 Torque Est:
255 lb-ft @ 1800 rpm
Fuel System
Fuel Delivery V6 I4:
Sequential Electronic Fuel Injection (SEFI)
Fuel Delivery Crd:
Common Rail Direct Injection (CRDI)
Fuel Type
Fuel Type V6 I4:
Unleaded Gasoline
Fuel Type Crd:
Diesel
🔧 Transmission
Standard
Standard Transmission:
NV3550 5-speed Manual (primarily with 2.4L I4 and some 3.7L V6 models)
Optional
Optional Transmission:
42RLE 4-speed Automatic (primarily with 3.7L V6 and diesel models)
Features
Clutch Type:
Hydraulic Clutch System (for manual)
Automatic Features:
Electronically controlled, lock-up torque converter
Fluid Specifications
Manual Fluid Spec:
Mopar Manual Transmission Lubricant (or equivalent, e.g., GL-3/GL-4 75W-90)
Automatic Fluid Spec:
Mopar ATF+4 (or equivalent)
📐 Dimensions
Exterior
Length Est:
174.4 inches (4430 mm)
Width Est:
72.4 inches (1839 mm)
Height Est:
68.5 inches (1740 mm)
Wheelbase Est:
104.5 inches (2654 mm)
Ground Clearance Est:
8.2 inches (208 mm)
Interior
Passenger Volume Est:
96.5 cubic feet (2732 L)
Cargo
Cargo Volume Behind Rear Seat Est:
39.0 cubic feet (1104 L)
Cargo Volume With Rear Seat Folded Est:
66.9 cubic feet (1895 L)
Weights
Curb Weight Est Min:
3760 lbs (1706 kg)
Curb Weight Est Max:
4200 lbs (1905 kg)
Towing Capacity Est:
Up to 3500 lbs (1588 kg), depending on configuration and engine
Gvw Est Min:
4750 lbs (2154 kg)
Gvw Est Max:
5350 lbs (2427 kg)
Wheels Tires
Wheelbase Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Tire Sizes Standard:
P225/75R16, P235/70R16, P235/65R17 (varies by trim and option)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver 2002:
★★★★☆ (4/5 Stars)
NHTSA Front Impact Passenger 2002:
★★★★☆ (4/5 Stars)
NHTSA Side Impact Front Passenger 2002:
★★★★☆ (4/5 Stars)
IIHS Front Offset 2002:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio with amplifier and subwoofer
Display Type:
Basic LCD or LED displays for radio and climate controls
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Not typically available on these model years
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions may exist
Bluetooth:
Not available from factory, aftermarket integration required
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions. Consult manual for specific recommendations.
Tire Rotation Interval:
Every 6,000-7,500 miles (10,000-12,000 km)
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement V6:
Every 100,000 miles (160,000 km) for platinum/iridium plugs
Transmission Fluid Change Automatic:
Every 30,000-60,000 miles (48,000-96,000 km)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (for 3.7L V6), SAE 10W-30 (for 2.4L I4 and 2.5L CRD Diesel). Consult manual for specific API service classifications (e.g., API SN).
Engine Oil Capacity V6:
Approx. 5.0 Quarts (4.7 Liters) with filter
Engine Oil Capacity I4:
Approx. 4.5 Quarts (4.3 Liters) with filter
Coolant Type:
Mopar OAT (Organic Additive Technology) 5/150 (Orange coolant) or HOAT (Hybrid OAT).
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Heater core leaks (can be a significant repair)
Common Issue 2:
Oil leaks from valve cover gaskets or oil pan gasket
Common Issue 3:
Front suspension component wear (ball joints, control arm bushings)
Common Issue 4:
Power steering pump noise or leaks
Common Issue 5:
Spark plug blowout (especially on early 3.7L V6 models due to stripped threads in aluminum heads)
Common Issue 6:
PCM (Powertrain Control Module) failure or intermittent issues
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep is an iconic American automotive brand known for its off-road vehicles, tracing its roots back to World War II. The brand has a reputation for durability and capability.
Model Evolution
First Generation:
The Jeep Liberty (KJ) was introduced for the 2002 model year, replacing the Jeep Cherokee (XJ) in North America. It was designed to bridge the gap between the smaller Patriot/Compass and the larger Grand Cherokee.
Platform:
Based on the Chrysler KJ platform, which shared components with other DaimlerChrysler vehicles.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Years:
2002-2007 (KJ generation)
🏆 Awards & Recognition
Recognitions
Kbb Best Buy Award:
Not widely recognized for major awards in its class during these years, often positioned as a budget-friendly, capable SUV.
Ratings
Consumer Reports Reliability:
Mixed to Below Average reliability ratings in consumer surveys for these model years, often citing specific known issues.
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