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Jeep Liberty Renegade Cherokee Factory 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Sub Model: Renegade Cherokee Year: 2004 Chassis Code: KJ Drivetrain: 2WD / 4WD 👋 Introduction Market Position Vehicle Segment: Compact SUV /...
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Jeep Liberty Renegade Cherokee Factory 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Sub Model:
Renegade Cherokee
Year:
2004
Chassis Code:
KJ
Drivetrain:
2WD / 4WD
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Target Audience:
Consumers seeking an affordable, capable, and rugged SUV with off-road prowess.
Competitive Analysis
Key Competitors:
Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Suzuki Vitara
Key Features
Distinguishing Features:
Robust body-on-frame construction (though unibody on KJ), legendary Jeep off-road capability (especially with Command-Trac/Selec-Trac), distinctive styling, range of engine options.
Trim Levels:
Sport, Freedom, Renegade (specific to this manual's focus)
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital Download
Page Count Estimate:
Approximately 1000-1500 pages (typical for comprehensive factory manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing system (chain/belt), lubrication system, cooling system, fuel system, exhaust system
Engine Performance:
Engine control systems (ECM/PCM), ignition system, emission control systems, diagnostics (OBD-II)
Transmission:
Manual transmission (NV1500, NV3550), Automatic transmission (42RLE), clutch system, transfer case (NV231, NV241, Selec-Trac, Command-Trac)
Drivetrain:
Front axle, rear axle, drive shafts, universal joints, CV joints, differentials
Suspension:
Front suspension (solid axle, independent), rear suspension (solid axle), springs, shock absorbers, control arms, ball joints, bushings
Steering:
Steering gear, steering column, power steering system (pump, hoses, reservoir), tie rods, steering linkage
Brakes:
Front brakes (disc), rear brakes (disc/drum), ABS system, brake lines, master cylinder, power booster, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), power distribution (fuse boxes, relays)
Body And Frame:
Body construction, doors, hood, tailgate, bumpers, body panels, interior trim, upholstery, glass, seals, frame structure
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, condenser, blower motor, climate controls
Restraints:
Airbag system, seat belts, SRS module
Accessories:
Power windows, power locks, mirrors, sunroof, audio system, cruise control
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake service, tire rotation
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures
Repair:
Step-by-step repair instructions for all major systems, component replacement procedures, torque specifications, alignment procedures
Overhaul Rebuild:
Engine rebuild procedures, transmission rebuild procedures, differential rebuild procedures
Specifications:
Torque values, clearances, fluid capacities, electrical specifications, diagnostic values
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF (typically)
Searchability:
Text-searchable (common for professional digital manuals)
Print Quality:
High-resolution scans/digital rendering for clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Chrysler PowerTech/L-Head (V6) and PowerTech (I4)
Engine Code V6:
EGW
Engine Code I4:
EDT
Performance
V6 Displacement:
3.7 Liters (226 cu in)
V6 Horsepower:
210 hp @ 5,500 rpm (approximate for 2004)
V6 Torque:
235 lb-ft @ 4,000 rpm (approximate for 2004)
I4 Displacement:
2.4 Liters (148 cu in)
I4 Horsepower:
150 hp @ 5,200 rpm (approximate for 2004)
I4 Torque:
169 lb-ft @ 4,000 rpm (approximate for 2004)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
19.5 gallons (73.8 L)
🔧 Transmission
Standard
Transmission Type:
5-speed manual (NV3550) for 4WD Renegade, 5-speed manual (NV1500) for 2WD, 4-speed automatic (42RLE) common across trims
Optional
Transmission Type Optional:
4-speed automatic (42RLE)
Features
Transfer Case Options:
Command-Trac (NV231) part-time 2-speed, Selec-Trac (NV241OR) full-time 4WD
Transmission Fluid Spec Auto:
ATF+4 (MS-9602)
Transmission Fluid Spec Manual:
Manual transmission fluid (specific weight varies, consult manual)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
171.5 inches (4356 mm)
Width:
72.5 inches (1841 mm)
Height:
66.7 inches (1694 mm)
Ground Clearance:
8.1 inches (206 mm) minimum
Weights
Curb Weight V6 4Wd:
4,059 lbs (1,841 kg)
Curb Weight I4 2Wd:
3,760 lbs (1,706 kg)
Gross Vehicle Weight Rating Gvwr:
5,100 lbs (2,313 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars (for 2004 models)
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seatbelts:
3-point front and rear seat belts, front seat pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Infinity premium audio system
Climate Control:
Manual climate control, optional automatic climate control
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Power Outlets:
12V accessory power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (3,000 miles severe duty) or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement V6:
Approx. 100,000 miles (check specific plug type, e.g., iridium)
Transmission Fluid Change Auto:
Every 60,000 - 100,000 miles depending on driving conditions (consult manual for severe service recommendations).
Fluid Specifications
Engine Oil V6:
SAE 5W-30, API SN or newer, ILSAC GF-5 (Chrysler MS-6395) - 5 quarts (4.7 L)
Engine Oil I4:
SAE 5W-30, API SN or newer, ILSAC GF-5 (Chrysler MS-6395) - 4.5 quarts (4.3 L)
Coolant:
Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT coolant - 50/50 mix
Brake Fluid:
DOT 3
Known Issues
Common Issues List:
Front ball joint wear, differential leaks, exhaust manifold cracks (especially on V6), automatic transmission valve body issues, radiator leaks, power steering pump whine, front axle U-joint wear.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jeep has a long-standing reputation for off-road capability and ruggedness, dating back to World War II.
Model Evolution
Generation Codes:
The Jeep Liberty is known as the KJ generation for the 2002-2007 model years.
Second Generation Introduction:
The KJ generation replaced the original XJ Cherokee and CJ series in the Jeep lineup, bridging the gap between compact and mid-size SUVs.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised for its off-road prowess within its segment, often outperforming competitors with similar street-oriented designs.
Ratings
Value Proposition:
Recognized as offering good value for money, particularly for those prioritizing utility and ruggedness over luxury or advanced technology.
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