Positioning:
        
        
            The 2007 Jeep Wrangler (JK generation) represents a significant evolution in the Wrangler lineage, moving to a unibody-inspired body-on-frame construction with a stiffer chassis and improved on-road manners while retaining its legendary off-road capability. This manual targets owners and technicians who need authoritative, vehicle-specific information.
        
     
    
    
        
            Competition:
        
        
            Competes with vehicles like the Toyota FJ Cruiser, Toyota 4Runner (off-road variants), and Land Rover Defender (in some markets). Its core appeal is its unparalleled off-road prowess and iconic design, making specialized service information crucial for maintenance and repair.
        
     
    
    
        
            Features:
        
        
            Iconic Jeep design, unmatched off-road capability (4x4 system, solid axles), available in 2-door (Wrangler) and 4-door (Wrangler Unlimited) configurations. The JK generation introduced significant updates over the TJ model, including a longer wheelbase and more refined interior.
        
     
 
    
    
    
        
            Engine:
        
        
            3.8L V6 (Engine code: EKG), including diagnostics, removal, installation, overhaul, cooling, lubrication, fuel, ignition, and emissions control systems.
        
     
    
        
            Transmission Manual:
        
        
            NSG370 6-speed manual transmission: disassembly, inspection, assembly, clutch operation, and control.
        
     
    
        
            Transmission Automatic:
        
        
            42RLE 4-speed automatic transmission: operation, diagnostics, adjustments, and overhaul.
        
     
    
        
            Drivetrain:
        
        
            4x4 systems, NV241GHD transfer case operation and service, Dana 30 front axle, Dana 44 rear axle, axle ratios, driveshafts, U-joints, and differential service.
        
     
    
        
            Suspension:
        
        
            Front and rear solid axle suspension, coil springs, shock absorbers, steering linkage, track bars, sway bars, and alignment specifications.
        
     
    
        
            Brakes:
        
        
            Front and rear disc brakes, ABS system (Antilock Braking System), brake fluid specifications, bleeding procedures, caliper and rotor service.
        
     
    
        
            Steering:
        
        
            Power steering system, steering column, steering gear (Bosch system), pump, and hoses.
        
     
    
        
            Electrical:
        
        
            Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, instrument cluster, power windows, door locks, and fuse/relay identification and testing.
        
     
    
        
            Body And Frame:
        
        
            Body panel removal and installation, doors, hood, fenders, bumpers, interior trim, seats, convertible top (soft top and hard top) service, and frame inspection.
        
     
    
        
            Climate Control:
        
        
            HVAC system, A/C operation, refrigerant handling (R134a), blower motor, heater core, and climate control module diagnostics.
        
     
    
        
            Restraints:
        
        
            Airbag system diagnostics and service (SRS - Supplemental Restraint System), seat belt operation.
        
     
    
        
            Diagnostics:
        
        
            OBD-II (On-Board Diagnostics II) system, DTC (Diagnostic Trouble Code) interpretation, scan tool usage, and diagnostic flowcharts.
        
     
    
    
        
            Maintenance:
        
        
            Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, brake inspections, tune-ups, and belt/hose inspections.
        
     
    
        
            Repair:
        
        
            Engine component repair (e.g., head gaskets, water pump, radiator), transmission repair, clutch replacement, brake caliper/rotor replacement, suspension component replacement (shocks, ball joints, tie rods), starter/alternator replacement, and body panel repair.
        
     
    
        
            Troubleshooting:
        
        
            Step-by-step diagnostic procedures for common and complex issues, pinpointing faults in electrical, mechanical, and fuel systems using wiring diagrams and flowcharts.
        
     
    
        
            Installation:
        
        
            Installation procedures for common replacement parts such as alternators, starters, radiators, water pumps, brake components, and suspension parts. May also cover accessory installations.
        
     
    
    
        
            Depth:
        
        
            Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, including in-depth electrical diagnostics and bodywork.
        
     
 
    
    
    
        
            Engine Code And Type:
        
        
            3.8L (3778cc) V6, naturally aspirated, OHV (Overhead Valve), 12-valve. Engine Code: EKG.
        
     
    
    
        
            Horsepower:
        
        
            202 hp @ 5200 rpm
        
     
    
        
            Torque:
        
        
            237 lb-ft @ 4000 rpm
        
     
    
    
        
            Fuel Delivery:
        
        
            Multi-port fuel injection (MPI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, 87 octane recommended
        
     
    
    
        
            Coolant Type:
        
        
            Mopar Antifreeze/Coolant, 5-Year/100,000 Mile Formula (OAT - Organic Additive Technology), or equivalent meeting Chrysler MS-9769 specification. Typically a 50/50 mix with deionized water.
        
     
    
    
        
            Oil Type:
        
        
            SAE 5W-20, meeting Chrysler material standard MS-6395.
        
     
    
        
            Oil Capacity:
        
        
            5.0 US quarts (4.7 liters) with filter change.
        
     
    
    
        
            Spark Plug Type:
        
        
            Champion copper core, p/n 7070 (or equivalent such as NGK LZTR4A).
        
     
 
    
    
    
        
            Transmission Type:
        
        
            NSG370 6-speed manual transmission
        
     
    
    
        
            Transmission Type:
        
        
            42RLE 4-speed automatic transmission
        
     
    
    
        
            Clutch Type:
        
        
            Hydraulically actuated, single dry plate
        
     
    
    
        
            Gear Ratios 42Rle:
        
        
            1st: 2.74, 2nd: 1.54, 3rd: 1.00, 4th: 0.69. Reverse: 2.07.
        
     
    
    
        
            Automatic Transmission Fluid:
        
        
            ATF+4 (MS-9602) fluid
        
     
    
        
            Manual Transmission Fluid:
        
        
            NSG370 requires manual transmission fluid meeting Chrysler MS-9224 specification (e.g., Mopar Manual Transmission Lubricant).
        
     
    
    
        
            Automatic Transmission Capacity:
        
        
            Approximately 7.5 US quarts (7.1 liters) for the 42RLE.
        
     
    
        
            Manual Transmission Capacity:
        
        
            Approximately 2.2 US quarts (2.1 liters) for the NSG370.
        
     
 
    
    
    
        
            Wheelbase:
        
        
            95.4 inches (2423 mm)
        
     
    
        
            Length:
        
        
            160.0 inches (4064 mm)
        
     
    
        
            Width:
        
        
            73.7 inches (1872 mm)
        
     
    
        
            Height:
        
        
            70.9 inches (1801 mm) (soft top)
        
     
    
    
        
            Wheelbase:
        
        
            116.0 inches (2946 mm)
        
     
    
        
            Length:
        
        
            179.4 inches (4557 mm)
        
     
    
        
            Width:
        
        
            73.7 inches (1872 mm)
        
     
    
        
            Height:
        
        
            72.4 inches (1839 mm) (soft top)
        
     
    
    
        
            Cargo Volume Behind Rear Seat:
        
        
            13.4 cu ft
        
     
    
        
            Cargo Volume With Rear Seat Folded:
        
        
            46.4 cu ft
        
     
    
    
        
            Cargo Volume Behind Rear Seat:
        
        
            31.5 cu ft
        
     
    
        
            Cargo Volume With Rear Seat Folded:
        
        
            70.6 cu ft
        
     
    
    
        
            Curb Weight 2Door:
        
        
            Approx. 3,953 lbs (1793 kg) (manual transmission)
        
     
    
        
            Curb Weight 4Door Unlimited:
        
        
            Approx. 4,189 lbs (1899 kg) (manual transmission)
        
     
    
        
            Towing Capacity:
        
        
            2,000 lbs (907 kg) for 2-door, 3,500 lbs (1588 kg) for 4-door Unlimited (check specific trim/options)
        
     
    
    
        
            Standard Wheel Size:
        
        
            17 x 7.5 inch steel or alloy
        
     
    
        
            Standard Tire Size:
        
        
            P255/75R17
        
     
    
        
            Bolt Pattern:
        
        
            5x5 inch (127mm)
        
     
 
    
    
    
        
            NHTSA Frontal Crash Test:
        
        
            4 Stars (driver and passenger)
        
     
    
        
            NHTSA Side Impact Crash Test:
        
        
            5 Stars (all seating positions)
        
     
    
        
            IIHS Rollover Rating:
        
        
            4 Stars (Achieved 75% of the 4-star performance required for a 5-star rating)
        
     
    
    
        
            ABS:
        
        
            Standard 4-wheel disc brakes with ABS (Antilock Braking System)
        
     
    
        
            Traction Control:
        
        
            Standard Electronic Stability Control (ESC) and Traction Control System (TCS)
        
     
    
        
            Rollover Mitigation:
        
        
            Standard Rollover Mitigation
        
     
    
    
        
            Airbags:
        
        
            Standard front advanced multi-stage airbags for driver and front passenger.
        
     
    
        
            Seatbelts:
        
        
            3-point seat belts with pretensioners in front and rear. Available front seat active head restraints.
        
     
 
    
    
        
        Service Intervals General
    
 
    
        
            Oil Change Interval:
        
        
            Every 6,000 miles (9,656 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
        
     
    
        
            Tire Rotation:
        
        
            Every 6,000 miles (9,656 km)
        
     
    
        
            Engine Air Filter:
        
        
            Inspect every 15,000 miles (24,140 km), replace as needed or every 30,000 miles (48,280 km).
        
     
    
        
            Cabin Air Filter:
        
        
            Inspect annually, replace as needed or every 15,000-30,000 miles (24,140-48,280 km) depending on environment.
        
     
    
        
            Coolant Replacement:
        
        
            First change at 100,000 miles (160,934 km) or 5 years. Subsequent changes every 60,000 miles (96,560 km) or 5 years.
        
     
    
    
        
            Brake Fluid:
        
        
            DOT 3, meeting Chrysler MS-5779.
        
     
    
        
            Power Steering Fluid:
        
        
            Mopar Power Steering Fluid or equivalent meeting Chrysler MS-5901 specification.
        
     
    
    
        
            Engine Coolant Capacity:
        
        
            Approximately 11.6 US quarts (11.0 liters) for V6 engine.
        
     
    
    
        
            Clutch Wear:
        
        
            Manual transmission clutches can experience premature wear, especially in off-road use or with aggressive driving.
        
     
    
        
            Oil Leaks:
        
        
            Potential for oil leaks from valve cover gaskets or oil pan gaskets over time.
        
     
    
        
            Suspension Wear:
        
        
            Ball joints, tie rod ends, and sway bar links can wear faster due to the stresses of off-road driving and solid axle articulation.
        
     
    
        
            Heating System Performance:
        
        
            Some owners report slower-than-expected heater performance in extreme cold, potentially related to airflow or coolant flow design.
        
     
    
        
            Powertrain Control Module:
        
        
            Occasional reports of PCM (Powertrain Control Module) issues leading to various driveability problems.