Jeep Wrangler TJ 2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2005 Generation: TJ Chassis Code: TJ Codes Vin Code: J 👋 Introduction Market Position Target Audience: Jeep Wrangler TJ Owners, DIY...

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Type: Car

Vendor:

Sku: 460559

Tags: 2005 Car Cars Jeep Transmissions Repair & Rebuild Wrangler TJ

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Generation:

Chassis Code:

Codes

Vin Code:

👋 Introduction

Market Position

Target Audience:

Jeep Wrangler TJ Owners, DIY Enthusiasts, Professional Mechanics

Competitive Analysis

Advantage:

Comprehensive, factory-level information, cost savings compared to professional shop labor.

Key Features

Value Proposition:

Empowers users to perform diagnostics, maintenance, and repairs efficiently, saving time and money.

📋 Manual Details

Coverage Areas

All Models:

All Engines:

All Trims:

All Transmissions:

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

General Maintenance:

Included

Troubleshooting:

Included

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Wiring Diagrams:

Included

Electrical System:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Heater Air Conditioning:

Included

Engine Control System:

Included

Chassis Body:

Included

Restraint System:

Included

Interior:

Included

Differential Drive:

Included

Axle:

Included

Procedures Included

Step By Step Instructions:

Detailed Substeps:

Notes Cautions Warnings:

Diagnostic Procedures:

Repair Procedures:

Maintenance Procedures:

Disassembly Assembly:

Cleaning Reinstalling:

Technical Depth

Depth:

Professional Technician Level

Diagnostic Capabilities:

Comprehensive

Illustration Detail:

Detailed Diagrams, Drawings, Photos, Enlarged Insets

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Full Printable

Zoom Functionality:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-Cylinder

Engine Displacement:

4.0L (242 cu in)

Engine Code Typical:

Fuel System:

Sequential Multi-Port Fuel Injection (MPI)

Performance

Horsepower Approx:

190 hp @ 4600 rpm

Torque Approx:

235 lb-ft @ 3200 rpm

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission (NV3550)

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (42RLE)

Features

Transfer Case:

Command-Trac NV241 GII (2-speed, part-time 4WD system)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

151.4 inches (3845 mm)

Width:

66.5 inches (1689 mm)

Height:

73.2 inches (1859 mm) (soft top)

Weights

Curb Weight Approx:

3,500 - 3,800 lbs (1588 - 1724 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 Star (for 2005 model year, varies by configuration)

Active Features

Braking System:

Front Disc, Rear Drum (standard), Optional Rear Disc

Passive Features

Airbags:

Driver and Passenger Front Airbags

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional Infinity speaker system.

Driver Assistance

Anti-lock Braking System (ABS) available on all four wheels.

Connectivity

Auxiliary Input:

Not standard, aftermarket integration common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 to 7,500 miles or 6 to 12 months, depending on oil type and driving conditions (refer to manual for specifics).

Tire Rotation Interval:

Every 5,000 to 7,500 miles

Coolant Flush Interval:

Every 30,000 to 60,000 miles or 2 to 4 years

Fluid Specifications

Engine Oil Type:

SAE 10W-30 (preferred for 4.0L), API certified

Coolant Type:

Chrysler Formula OAT (Orange) or HOAT (Orange/Pink), or equivalent with Ethylene Glycol base

Transmission Fluid Automatic:

ATF+4 (MS-9602)

Transfer Case Fluid:

Mopar NV241 Transfer Case Fluid, or equivalent (e.g., Red Line MTL 75W90)

Differential Fluid Front:

SAE 80W-90, API GL-5 (with LSD additive if equipped)

Differential Fluid Rear:

SAE 80W-90, API GL-5 (with LSD additive if equipped)

Known Issues

Common Wear Items:

Clutch components (manual transmission), universal joints, steering components, exhaust system.

Engine Performance Issues:

ocasional issues with CPS (Crankshaft Position Sensor), intake manifold leaks, and idle control valves.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

World War II origins, synonymous with off-road capability and ruggedness.

Model Evolution

Wrangler Tj Era:

Introduced in 1997, featuring coil spring suspension for improved ride and handling over leaf springs.

Production

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Consistently recognized for its class-leading off-road prowess by automotive publications.