Jeep Wrangler YJ Complete Workshop Service Repair Manual 1995

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: YJ Year: 1995 Codes Chassis Code: YJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Reputation: Iconic off-road...

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Type: Car

Vendor:

Sku: 444246

Tags: 1995 Car Cars Jeep Misc Wrangler YJ

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Model Code:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Reputation:

Iconic off-road capability, ruggedness, and open-air driving experience

Competitive Analysis

Competitors 1995:

Ford Bronco, Chevrolet S-10 Blazer, Toyota 4Runner

Key Features

Off Road Design:

Solid front axle, high ground clearance, short wheelbase, four-wheel-drive system

Convertible Nature:

Removable doors and top (full soft top or hardtop options)

Simplicity:

Renowned for its straightforward mechanical design, making it repairable

📋 Manual Details

Coverage Areas

Body And Frame:

Full coverage

Engine:

Full coverage

Transmission:

Full coverage

Drivetrain:

Full coverage

Suspension:

Full coverage

Steering:

Full coverage

Brakes:

Full coverage

Electrical System:

Full coverage

HVAC:

Full coverage

Fuel System:

Full coverage

Exhaust System:

Full coverage

Interior Trim:

Full coverage

Exterior Trim:

Full coverage

Diagnostics:

Full coverage

Wiring Diagrams:

Included

Page Count

Approximate Pages:

Thousands (typical for complete workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable (PDF likely)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system

Engine Performance:

Fuel delivery, ignition system, emissions control, engine diagnostics

Transmission Manual:

Clutch, gearbox assembly, gear shifting mechanisms, internal components

Transmission Automatic:

Torque converter, transmission hydraulics, gear sets, electronic controls (if applicable to specific engine/model)

Transfer Case:

Operation, maintenance, overhaul, specific to 4WD systems

Axles And Differentials:

Front and rear axle assemblies, differential gears, bearing adjustments, lubrication

Suspension Front:

Leaf spring removal/installation, shock absorber replacement, steering knuckle service

Suspension Rear:

Leaf spring removal/installation, shock absorber replacement, axle housing service

Steering System:

Steering column, steering gearbox, power steering pump and hoses, tie rods, steering linkage

Brake System:

Disc brake calipers, pads, rotors, master cylinder, brake booster, hydraulic lines, parking brake

Electrical System Battery:

Battery testing, charging system (alternator, regulator)

Electrical System Lighting:

Headlights, taillights, interior lighting, wiring

Electrical System Ignition:

Spark plugs, ignition coils, distributor (if applicable), ignition control module

Electrical System Accessories:

Wipers, horn, power windows, door locks, radio, dashboard instruments

HVAC System:

Air conditioning system components, heater core, blower motor, controls, refrigerant service

Fuel System Tank:

Fuel tank, fuel pump, fuel filter, fuel lines

Exhaust System Components:

Exhaust manifold, catalytic converter, muffler, tailpipe, hangers

Body Panel Repair:

Fenders, doors, hood, tailgate, quarter panels, structural components

Interior Trim Replacement:

Seats, dashboard, door panels, carpet, headliner

Exterior Trim Replacement:

Bumpers, grille, mirrors, moldings, emblems

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, inspections

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly

Transmission Repair:

Clutch replacement, gear synchronization repair, internal component replacement

Brake System Repair:

Brake pad/shoe replacement, rotor resurfacing/replacement, caliper/wheel cylinder overhaul, brake fluid bleeding

Suspension Component Replacement:

Shock absorber, strut, ball joint, tie rod end, control arm, leaf spring replacement

Electrical Troubleshooting:

Diagnosis of electrical faults, wiring harness repair, component testing

HVAC System Service:

Refrigerant recharge, leak detection, component replacement (compressor, condenser, evaporator)

Diagnostics And Testing:

Diagnostic trouble codes (DTCs) interpretation, component testing procedures, performance diagnostics

Tune Up Procedures:

Spark plug replacement, ignition timing adjustment, idle speed adjustment

Body And Chassis Alignment:

Wheel alignment specifications and procedures

Interior And Exterior Trim Installation:

Guidelines for fitting and securing trim components

Technical Depth

Depth:

Comprehensive (covers basic maintenance to major overhauls and diagnostics)

Diagnostic Procedures:

Detailed troubleshooting charts and step-by-step diagnostic routines

Repair Instructions:

Step-by-step repair instructions with torque specifications, diagrams, and illustrations

Technical Specifications:

Detailed specifications for all major vehicle components and systems

Troubleshooting Guides:

Specific guides for identifying and resolving common and uncommon issues

📊 Manual Specifications

File Format

Format:

Digital Download (likely PDF)

Print Quality

Quality:

High-resolution scans for clarity of text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type 1:

Inline 4-cylinder

Displacement 1:

2.5 Liters (150 cu in)

Horsepower 1:

Approx. 123 hp @ 4800 rpm

Torque 1:

Approx. 130 lb-ft @ 3200 rpm

Fuel System 1:

Multi-port Fuel Injection (MPI)

Optional Engine

Engine Type 2:

Inline 6-cylinder

Displacement 2:

4.0 Liters (242 cu in)

Horsepower 2:

Approx. 180 hp @ 4400 rpm

Torque 2:

Approx. 220 lb-ft @ 3200 rpm

Fuel System 2:

Multi-port Fuel Injection (MPI)

Engine Codes

4 Cylinder Code:

2.5L (AMC 150)

6 Cylinder Code:

4.0L (AMC 242 - High Output)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual (Aisin AX-5 or similar)

Optional

Transmission Type Optional:

3-Speed Automatic (Chrysler 30-43LE)

Transmission Type Optional 2:

4-Speed Automatic (42RE - more common with 4.0L)

Features

Transfer Case Standard:

NP231 Command-Trac (2WD High, 4WD High, 4WD Low, Neutral)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

154.2 inches (3917 mm)

Width:

66.5 inches (1689 mm)

Height:

65.0 inches (1651 mm)

Ground Clearance:

Approx. 8.3 inches (211 mm)

Weights

Curb Weight Min:

Approx. 3,000 lbs (1361 kg) for 2.5L 2WD

Curb Weight Max:

Approx. 3,500 lbs (1588 kg) for 4.0L 4WD

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

N/A (Specific rating not consistently available for this era/model, but high center of gravity inherent)

Active Features

Optional (rear-wheel ABS often standard, all-wheel ABS available on some trims)

Passive Features

Airbags:

Driver-side airbag standard

Seatbelts:

Three-point front seatbelts, lap belts in rear

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, optional cassette or CD player, 2 or 4 speaker system.

Driver Assistance

Cruise Control:

Optional on most trims.

Connectivity

Bluetooth:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months (severe duty/off-road use recommended)

Engine Oil Filter:

Replace with every oil change

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Approx. 30,000 miles for standard plugs, longer for platinum/iridium

Coolant Flush:

Every 30,000 miles or 2 years

Fluid Specifications

Engine Oil Type 2 5L:

API SG/SH, SAE 10W-30

Engine Oil Type 4 0L:

API SG/SH, SAE 10W-30

Coolant Type:

Ethylene Glycol based coolant (Chrysler MS-6729 or equivalent)

Transmission Fluid Manual:

API GL-4, SAE 75W-90 Gear Oil

Transmission Fluid Automatic:

Chrysler ATF+3 (or equivalent)

Transfer Case Fluid:

ATF+3 (for NP231) or SAE 75W-90 (for some NP242 if equipped)

Brake Fluid Type:

DOT 3

Known Issues

Yj Common Issues:

Leaf spring breakage (rear), differential leaks, heater core failures, radiator leaks, exhaust manifold cracks (especially 4.0L), clutch wear, aging rubber bushings and seals, interior water leaks.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Descended from the original WWII Willys MB Jeep, renowned for military and civilian off-road prowess.

Model Evolution

Yj Generation:

Second generation of the Jeep Wrangler, produced from 1987 to 1995. Distinctive for its coil springs in the front, replacing the leaf springs of its CJ predecessor, and square headlights.

Production

Manufacturing Location:

Toledo, Ohio, USA

Production Years Yj:

1987-1995

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently recognized for its off-road capability by enthusiasts and off-road publications. Often featured in 'best off-road vehicles' lists.

Ratings

Consumer Reports Rating:

Variable, often noted for above-average reliability in its powertrain and drivetrain, but below-average for body integrity and climate control.