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Kawasaki 1700 Classic Tourer ABS Vulcan Complete Workshop Service Repair Manual 2009 2010 2011 2012

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The Vulcan 1700 Classic Tourer ABS, produced from 2009 to 2012, represents a significant entry in the full-size V-twin cruiser and touring motorcycle segment. Engineered by a company renowned for...
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Kawasaki 1700 Classic Tourer ABS Vulcan Complete Workshop Service Repair Manual 2009 2010 2011 2012
The Vulcan 1700 Classic Tourer ABS, produced from 2009 to 2012, represents a significant entry in the full-size V-twin cruiser and touring motorcycle segment. Engineered by a company renowned for its performance and innovation, this model offers a blend of classic styling and modern touring amenities. Its robust 1700cc V-twin engine, coupled with a 6-speed transmission and reliable shaft drive, delivers ample power and torque for comfortable long-distance journeys. Notable features include a large front fairing with windshield, integrated saddlebags, and standard Anti-lock Braking System (ABS), all contributing to a stable and enjoyable riding experience. This comprehensive workshop service repair manual in English provides detailed guidance for owners, mechanics, and technicians. It covers a wide array of maintenance procedures, from routine tasks like oil changes and filter replacements to more involved operations such as engine overhauls and transmission repairs. The manual includes in-depth information on all major systems, including the fuel injection, ignition, braking, and electrical systems, along with specific troubleshooting guides, diagnostic procedures, wiring diagrams, and precise torque specifications. Its purpose is to facilitate the proper maintenance, repair, and upkeep of the Vulcan 1700 Classic Tourer ABS, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Classic Tourer ABS
Model Variant:
Classic Tourer ABS
Model Code:
VN1700-A (Classic), VN1700-B (Classic Tourer), VN1700-C (Classic LT)
Codes
Product Code Identifier:
Likely manual publication or internal sales code, not directly provided
👋 Introduction
Market Position
Vehicle Segment:
Full-size V-twin cruiser/touring motorcycle
Target Audience:
Motorcycle owners, enthusiasts, independent repair shops
Competitive Analysis
Competitors:
Harley-Davidson (e.g., Electra Glide, Road King), Honda (e.g., Gold Wing, Shadow), Indian (e.g., Chief, Springfield)
Key Features
Engine Configuration:
Liquid-cooled, SOHC, 8-valve, V-twin
Transmission Type:
6-speed, constant mesh
Drive Type:
Shaft drive
Braking System Feature:
ABS (Anti-lock Braking System) standard on this model
Touring Equipment:
Large front fairing with windshield, integrated saddlebags, comfortable seating for rider and passenger
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable (typically PDF)
Page Count
Page Count:
Estimated 400-600 pages (typical for comprehensive motorcycle service manuals)
Manual Type
Manual Category:
Service & Repair Manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, overhaul of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing system)
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, sensors), emissions control systems
Ignition System:
Ignition coil, spark plugs, ECU control, wiring diagrams
Transmission:
Clutch operation, gear shifting mechanism, internal transmission components, lubrication
Drivetrain:
Final drive system (shaft drive), universal joints, final gear case
Braking System:
Hydraulic brake system, ABS components (modulator, sensors), brake pad replacement, caliper service, fluid bleeding
Suspension Front:
Front fork (telescopic), oil seals, spring replacement, damping adjustments
Suspension Rear:
Swingarm, rear shock absorbers, linkage (if applicable), adjustment
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, horn, switches, ECU
Chassis Frame:
Frame inspection, bodywork disassembly/assembly, fairings, fenders, seats
Wheels Tires:
Wheel bearing inspection/replacement, tire pressure, mounting/balancing
Cooling System:
Radiator, fan, thermostat, coolant, hoses (though this model is air-cooled with oil cooling)
Exhaust System:
Exhaust pipe removal/installation, muffler service
Control Cables:
Throttle cables, clutch cable adjustment/replacement
Indicators Gauges:
Speedometer, tachometer, warning lights, diagnostic indicators
Touring Features:
Fairing, windshield, saddlebags, audio system (if equipped), cruise control
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain/belt adjustment (shaft drive), spark plug replacement, air filter cleaning/replacement, brake fluid checks
Troubleshooting:
Diagnostic charts, common problem identification and rectification
Engine Rebuild:
Complete engine disassembly and reassembly procedures, including torque specifications
Transmission Repair:
Clutch replacement, gearbox component service
Electrical Diagnostics:
Wiring diagrams interpretation, fault finding for electrical systems
Brake System Service:
Brake pad replacement, caliper servicing, fluid flushing and bleeding, ABS system bleeding
Suspension Fork Rebuild:
Front fork seal replacement, oil level adjustment
Wheel Bearing Replacement:
Front and rear wheel bearing service
Bodywork Repair:
Fairing removal, installation, and minor repair considerations
Fuel Injection Diagnosis:
TPS adjustment, sensor testing, injector cleaning/testing
ABS System Troubleshooting:
Diagnosis and repair of ABS related faults
Cruise Control Setup:
Calibration and troubleshooting of cruise control system
Technical Depth
Depth Level:
Comprehensive; covers basic maintenance to complete engine and component overhauls, diagnostics, and troubleshooting.
Diagnostic Information:
Detailed diagnostic procedures, wiring diagrams, fault codes, and component testing specifications.
Torque Specifications:
Precise torque values for all critical fasteners and assemblies.
Clearances Tolerances:
Specified clearances and tolerances for engine components, bearings, and moving parts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, enabling quick access to specific topics.
Print Quality
Graphic Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding Type For Print:
N/A (Downloadable, but print-ready)
Paper Type
Paper Type For Print:
N/A (Downloadable, but print-ready)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, SOHC, 8-valve
Displacement:
1700 cc (103.6 cu. in.)
Bore X Stroke:
102.0 x 104.0 mm (4.02 x 4.09 in.)
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled with oil cooling (radiator and oil cooler)
Performance
Horsepower:
Approx. 93 hp @ 5,700 rpm (claimed)
Torque:
Approx. 108 lb-ft @ 3,500 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel injection with sub-throttle valve system
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Fuel Tank Capacity:
20.0 L (5.3 US gal)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc, manual
Final Drive:
Shaft drive
Features
Overdrive Gear:
Sixth gear serves as an overdrive for highway cruising
Transmission Oil Type:
Refer to manual for specific grade (typically API GL-4 or GL-5, SAE 80W-90)
Transmission Oil Capacity:
Refer to manual for specific capacity
📐 Dimensions
Exterior
Overall Length:
Approx. 2,505 mm (98.6 in.)
Overall Width:
Approx. 980 mm (38.6 in.)
Overall Height:
Approx. 1,470 mm (57.9 in.)
Wheelbase:
Approx. 1,690 mm (66.5 in.)
Ground Clearance:
Approx. 130 mm (5.1 in.)
Weights
Dry Weight:
Approx. 373 kg (822 lbs)
Curb Weight:
Approx. 399 kg (880 lbs)
Gvwr:
Refer to motorcycle VIN plate/manual
🛡️ Safety Features
Ratings
Safety Standards:
Meets or exceeds applicable industry safety standards
Active Features
ABS:
Standard Anti-lock Braking System for enhanced control during braking.
Linked Braking:
No (typically not on this model, ABS is standalone)
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light for visibility.
Chassis Stability:
Robust frame and suspension designed for stable highway cruising.
💡 Technology Features
Infotainment
Audio System:
Often equipped with an integrated audio system, typically AM/FM radio and iPod/MP3 connectivity (specifics vary by sub-model and market).
Speakers:
Fairing-mounted speakers, often with weather-resistant design.
Driver Assistance
ABS:
Standard ABS system contributes to rider safety.
Cruise Control:
Electronic cruise control for reduced rider fatigue on long journeys.
Connectivity
Ipod Interface:
USB or auxiliary input for connecting external audio devices.
Instrumentation
Dashboard Layout:
Combination of analog speedometer and tachometer with digital display for odometer, trip meters, fuel level, clock, and gear position indicator.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Cleaning:
Every 12,000 km (7,500 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Brake Fluid Change:
Every 24,000 km (15,000 miles) or 2 years
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (synthetic recommended for best performance)
Engine Oil Capacity:
Approx. 3.8 L (4.0 US qt) with filter change
Coolant Type:
Ethylene glycol-based coolant with anti-rust inhibitor (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, clutch friction plates (depending on usage)
Potential Issues Requiring Service:
Front fork seal leaks, ABS sensor issues (rare), starter clutch wear (high mileage)
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. has a long history of motorcycle manufacturing, known for performance and innovation.
Model Evolution
Vulcan Lineage:
The Vulcan line has been Kawasaki's cruiser offering for decades, evolving from smaller displacement models to larger, more sophisticated touring machines.
Vn1700 Introduction:
The VN1700 platform was introduced in 2009, replacing previous large-displacement Vulcan models, featuring modern fuel injection and chassis design.
Production
Production Years:
2009, 2010, 2011, 2012 (as specified in product name)
Manufacturing Location:
Japan (Kawasaki Heavy Industries)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for this exact model year are not readily available, the Vulcan 1700 platform generally receives positive reviews for its comfortable ride, strong torque, and touring capabilities within the cruiser segment.
Ratings
Owner Satisfaction:
Typically high owner satisfaction for its intended purpose as a long-distance cruiser.
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