The Vulcan 1700 Voyager is a full-dress touring motorcycle renowned for its comfortable ergonomics, powerful V-twin engine, and extensive features designed for long-distance travel. Built by a Japanese manufacturer with a strong heritage in high-performance vehicles, the Vulcan 1700 Voyager offers a premium riding experience. Key features include a large displacement 1700cc V-twin engine, a comfortable riding position with ample wind protection from its fairing, an integrated luggage system, and rider comfort amenities such as electronic cruise control. It stands as a capable competitor in the large-displacement touring motorcycle market, often praised for its smooth power delivery and overall value.
This workshop service manual provides comprehensive coverage for the 2009 and 2010 Vulcan 1700 Voyager models, serving as an essential resource for mechanical technicians and advanced enthusiasts. It details routine maintenance procedures, in-depth troubleshooting guides, component removal and installation, engine and transmission repair, electrical system diagnostics, and technical specifications. The manual covers all major systems, including the engine, drivetrain, chassis, braking, suspension, and electrical components, offering detailed diagnostics and overhaul instructions. Its purpose is to ensure owners and mechanics can effectively maintain, diagnose, and repair the vehicle, thereby preserving its optimal performance, longevity, and safety.
Model:
Vulcan 1700 Voyager
Market Segment:
Full-dress touring motorcycle
Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster, Yamaha Star Venture.
Vehicle Features:
Large displacement V-twin engine, comfortable ergonomics for long-distance riding, extensive fairing for wind protection, integrated luggage system (saddlebags, top case), rider comfort features, advanced electronics (cruise control, audio system).
Value:
Essential resource for owners and technicians to maintain, diagnose, and repair the Kawasaki 1700 Vulcan Voyager, ensuring optimal performance, longevity, and safety. Provides access to manufacturer-specific procedures and specifications.
Coverage Description:
Comprehensive coverage for the Kawasaki 1700 Vulcan Voyager models from 2009 and 2010, intended for mechanical technicians and advanced enthusiasts.
Estimated Page Count:
Approximately 600-800 pages (typical for full workshop manuals)
Manual Type:
Workshop Service Manual / Repair Manual
Systems:
Engine (mechanical, electrical, fuel injection), Transmission, Drivetrain (final drive), Chassis, Suspension (front forks, rear shock absorber), Braking System (ABS if equipped), Electrical System (lighting, ignition, charging, starting, wiring diagrams), Fuel System, Cooling System, Exhaust System, Controls, Bodywork (fairings, luggage), Instruments and Indicators.
Procedures:
Routine maintenance (oil changes, filter replacements, chain adjustment), Troubleshooting (diagnostic procedures, fault codes), Component removal and installation, Engine repair and overhaul, Transmission servicing, Brake system bleeding and repair, Suspension adjustment and rebuild, Electrical system diagnosis and repair, Wiring harness inspection and repair, Specifications and tolerances, Torque values, Special tool requirements.
Depth:
Detailed diagnostics, in-depth repair procedures, complete overhaul instructions, component-specific technical data, electrical schematics with component identification.
File Format:
Searchable PDF
Print Quality:
High-resolution scans suitable for digital viewing and printing.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
V-twin, 4-stroke, SOHC, 4 valves per cylinder
Displacement:
1700 cc (103.7 cu in)
Bore X Stroke:
102.0 mm x 104.0 mm (4.02 x 4.09 in)
Cooling System:
Liquid-cooled
Horsepower:
Approximately 72-75 hp (depending on specific tuning and measurement)
Torque:
Approximately 95-100 lb-ft (depending on specific tuning and measurement)
Fuel Delivery:
Fuel injection, Dual 42mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition System:
Digital CDI with electronic advance
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Overdrive Gears:
6th gear (overdrive)
Transmission Fluid Type:
API GL-3, SAE 80W-90 (or specified Kawasaki equivalent)
Length:
Approx. 2510 mm (98.8 in)
Width:
Approx. 995 mm (39.2 in)
Height:
Approx. 1595 mm (62.8 in)
Wet Weight:
Approx. 370 kg (816 lbs)
Fuel Tank Capacity:
20.0 L (5.3 US gal)
Front Tire Size:
130/70-18 M/C 63H
Rear Tire Size:
170/70-16 M/C 71H
Wheelbase:
Approx. 1660 mm (65.4 in)
ABS Availability:
Available (optional on some models)
Braking System:
Dual 300 mm front discs with 4-piston calipers, Single 300 mm rear disc with 2-piston caliper.
Lighting:
Halogen headlights, LED taillight.
Audio System:
Integrated audio system with AM/FM radio, CD player (on some models), and auxiliary input for MP3 players.
Cruise Control:
Electronic cruise control system for highway comfort.
ABS System:
Anti-lock Braking System (optional) for enhanced safety.
Dashboard Display:
Multi-function LCD display with analog gauges for speedometer and tachometer, gear indicator, fuel gauge, clock, trip meters, and warning lights.
Engine Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles)
Air Filter Cleaning Interval:
Every 6,000 km (3,700 miles)
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA
Engine Oil Capacity:
Approx. 3.4 L (3.6 US qt) without filter change; 3.6 L (3.8 US qt) with filter change.
Coolant Type:
Kawasaki coolant or equivalent (50/50 mixture of ethylene glycol and distilled water)
Common Wear Items:
Brake pads, tires, clutch plates, spark plugs, air filter. Potential for oil leaks in older units if not maintained.
Electrical System Notes:
Battery maintenance, charging system checks (stator, regulator/rectifier), and proper wiring connections are crucial.
Engine Notes:
Regular valve clearance checks and ensuring proper fuel/air mixture are key for optimal performance.
Kawasaki Motorcycle History:
Kawasaki Heavy Industries Motorcycle & Engine is a Japanese manufacturer known for its high-performance motorcycles, sportbikes, cruisers, and utility vehicles.
Vulcan Lineage:
The Vulcan line is Kawasaki's long-standing cruiser motorcycle series. The 1700cc models, including the Voyager and Nomad, represent the pinnacle of Kawasaki's cruiser touring offerings.
Manufacturing Origin:
Japan
Motorcycle Reviews:
Generally well-received for its comfort, performance, and value within the full-dress touring segment. Often praised for its powerful V-twin engine and smooth power delivery.
Category Placement:
A strong contender in the large-displacement American-style touring motorcycle market.
