2008-2011 Kawasaki BRUTE FORCE 750/KVF750 Service Repair Manual Download PDF

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The Brute Force 750i 4x4 / KVF750, produced between 2008 and 2011, is a high-performance utility ATV renowned for its powerful 749 cc 90-degree V-twin engine, advanced 4x4 system, and...

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Type: Atv

Vendor:

Sku: 53606

Tags: 2008 2009 2010 2011 ATV BRUTE FORCE 750 Brute Force Models Kawasaki KVF750 Powersports

Product variants

Description

The Brute Force 750i 4x4 / KVF750, produced between 2008 and 2011, is a high-performance utility ATV renowned for its powerful 749 cc 90-degree V-twin engine, advanced 4x4 system, and independent suspension. This robust machine, designed for demanding off-road conditions, often features electric power steering on select variants to enhance maneuverability. Its engineering quality and reliability have established it as a capable contender in the utility ATV market, offering substantial towing capacity and cargo carrying ability, making it suitable for work and recreation. This comprehensive service and repair manual provides detailed instructions for maintaining and repairing the Brute Force 750i 4x4 / KVF750, covering chassis codes KVF750D8F through KVF750FBF. It delves into all essential systems, including the powertrain, chassis, and electrical components, offering guidance on everything from routine scheduled maintenance and periodic servicing to complex component repair and troubleshooting. The manual is an invaluable resource for owners and technicians, ensuring accurate and efficient upkeep to maximize the vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Brute Force 750i 4x4 / KVF750

Model Variant:

Codes

Chassis Codes Covered:

KVF750D8F, KVF750E8F, KVF750E8FA, KVF750F8F, KVF750D9F, KVF750E9F, KVF750E9FA, KVF750DAF, KVF750EAF, KVF750FAF, KVF750DBF, KVF750EBF, KVF750FBF

Generation

Generation Years:

2008-2011

👋 Introduction

Market Position

Category:

High-Performance Utility ATV

Competitive Analysis

Key Competitors:

Arctic Cat 700, Polaris Sportsman 800, Can-Am Outlander 800

Key Features

Vehicle Highlights:

Powerful V-twin engine, advanced 4x4 system, independent suspension, electric power steering (on some models).

Manual Value Proposition

Benefit To Owner:

Enables owners and technicians to perform all necessary maintenance, troubleshooting, and repair tasks accurately and efficiently, reducing labor costs and ensuring optimal vehicle performance.

📋 Manual Details

Coverage Areas

Manual Scope:

Complete Service and Repair Manual

Page Count

Estimated Page Count:

Extensive (Specific number not provided, but described as 'most complete')

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Top End, Fuel System (DFI), Cooling System, Engine Lubrication System, Crankshaft/Transmission, Converter System, Final Drive

Chassis:

Wheels/Tires, Brakes, Suspension, Steering, Frame

Electrical:

Electrical System, Wiring Diagrams

Procedures Included

Repair Procedures:

Assembling, Disassembling, Component Repair, Troubleshooting

Maintenance Procedures:

Periodic Maintenance, Scheduled Service

Technical Depth

Depth:

Comprehensive: From basic maintenance to complete engine and chassis overhauls, including electrical diagnostics.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

High Quality PDF, All pages are printable.

Binding Type

Binding:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital)

Compatibility

Operating Systems:

Compatible with All Versions of Windows & Mac

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

90-degree V-twin, 4-stroke, liquid-cooled, SOHC

Displacement:

749 cc

Bore X Stroke:

85.0 x 66.0 mm

Compression Ratio:

9.3:1

Performance

Estimated Horsepower:

~50 HP (Manufacturer not specified, but typical for this class)

Estimated Torque:

~42 lb-ft (Manufacturer not specified, but typical for this class)

Fuel System

Fuel Delivery:

Digital Fuel Injection (DFI)

Throttle Body Size:

36 mm

Lubrication

Oil Capacity:

3.1 US qt. (3.0 L) with filter change (refer to manual for exact specification)

Oil Type Specification:

SAE 10W-40 API SG or SH (refer to manual for precise specification and viscosity range based on temperature)

Cooling System

Cooling Medium:

Water-cooled

Coolant Type:

Permanent type anti-freeze coolant (50/50 mix with distilled water) (refer to manual for exact Kawasaki specification)

Ignition System

Ignition Type:

🔧 Transmission

Standard

Type:

Automatic with continuously variable transmission (CVT)

Drive System:

Shaft Drive, Selectable 4WD with Variable Front Differential Lock

Features

Gear Selection:

High, Low, Reverse, Neutral, Park

Transmission Fluid

Fluid Type:

Kawasaki Genuine Scooter Gear Oil (or equivalent API GL-4) (refer to manual for specific viscosity and capacity)

Fluid Capacity:

Approximately 0.7 L (refer to manual for exact specification)

📐 Dimensions

Exterior

Overall Length:

2195 mm (86.4 in)

Overall Width:

1165 mm (45.9 in)

Overall Height:

1155 mm (45.5 in)

Wheelbase:

1295 mm (51.0 in)

Ground Clearance:

259 mm (10.2 in)

Weights

Curb Weight:

283 kg (624 lbs) (approximate, may vary by model variant)

Fuel Capacity:

17.0 L (4.5 US gal)

Cargo

Front Rack Capacity:

45 kg (99 lbs)

Rear Rack Capacity:

85 kg (187 lbs)

Towing

Towing Capacity:

567 kg (1250 lbs)

Wheels Tires

Front Tire Size:

AT25 x 8-12

Rear Tire Size:

AT25 x 10-12

Wheel Bolt Pattern:

4 x 110 mm

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA standards (as applicable for the model year)

Active Features

Braking System:

Dual front hydraulic disc brakes, sealed rear drum brake (some models may have rear disc).

Parking Brake:

Parking brake mechanism integrated into the transmission or a separate caliper.

Passive Features

Throttle Limiter:

Adjustable throttle limiter (governor) for new riders.

Operator Presence:

Operator presence levers to ensure engine runs only when rider is in position.

💡 Technology Features

Infotainment

Features:

Basic dashboard with indicators for speed, RPM, fuel level, 4WD engagement, and engine warning lights. No advanced infotainment system.

Driver Assistance

Features:

Electric Power Steering (EPS) available on some models (e.g., KVF750E models) for reduced steering effort and improved handling.

Connectivity

Features:

N/A (No onboard connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first (refer to manual for exact interval).

Air Filter Cleaning Or Replacement:

Every 20 hours or annually, more frequently in dusty conditions (refer to manual for exact interval).

Spark Plug Replacement:

Approximately every 2,000 - 4,000 miles or 1-2 years (refer to manual for specific spark plug type and gap, and recommended interval).

Transmission Fluid Change:

Every 200 hours or annually (refer to manual for exact interval).

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SG or SH (verify exact specification in manual).

Coolant Specification:

Kawasaki Coolant or equivalent permanent type anti-freeze coolant (50/50 mix with distilled water) (verify exact specification in manual).

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid (verify exact specification in manual).

Known Issues

Common Wear Items:

CVT belt wear, brake pad wear, suspension bushings, wheel bearings, and tie rod ends are common wear items on high-mileage ATVs.

Potential Fuel System Issues:

DFI system can be sensitive to fuel quality; occasional injector cleaning or fuel pump checks might be beneficial (refer to manual for diagnostic procedures).

Torque Specifications

Wheel Nut Torque:

Refer to manual for exact torque specification (typically around 15-25 ft-lbs for ATV wheels).

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a long history in powersports, with the Brute Force line representing their commitment to robust and powerful off-road vehicles.

Model Evolution

Brute Force 750I Development:

The 750i 4x4, introduced in 2005, was a significant upgrade, featuring a powerful V-twin engine, advanced fuel injection, and updated chassis for improved handling and capability. The 2008-2011 models represent refinements and updates within this generation.

Production

Manufacturing Location:

Japan (typically for Kawasaki ATVs)

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The Brute Force 750i 4x4 has historically been well-regarded for its power, torque, and off-road prowess, often praised for its V-twin engine and robust build.