Segment:
Sportbike / Naked Bike (faired variant)
Target Audience:
New riders, commuters, sport-touring enthusiasts looking for an accessible and versatile parallel-twin motorcycle.
Key Competitors:
Suzuki SV650, Honda CBR600F, Yamaha FZ6R.
Engine Layout:
Parallel-twin, known for its smooth power delivery and manageable torque.
Design:
Sporty fairings for aerodynamic benefits and styling, comfortable ergonomics for a balance of sport and practicality.
Value Proposition:
Offers a blend of performance, reliability, and affordability.
Applicable Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Estimated Pages:
Hundreds (typical for a factory service manual of this era)
Type:
Factory Service Repair Manual
Language:
English (assumed, standard for factory service manuals sold internationally)
Engine:
Complete disassembly, assembly, diagnosis, troubleshooting, and component specifications.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, ECU control.
Cooling System:
Radiator, fan, water pump, thermostat, coolant types and capacities.
Ignition System:
Ignition coils, spark plugs, ECU timing, diagnostic procedures.
Transmission:
Clutch operation, gear shifting mechanism, transmission oil type and service.
Suspension:
Front fork (telescopic, cartridge type), rear monoshock, adjustments, overhaul procedures.
Brakes:
Front dual hydraulic discs, rear hydraulic disc, brake fluid specifications, bleeding procedures, master cylinder and caliper servicing.
Electrical System:
Wiring diagrams, lighting system, charging system (alternator, regulator/rectifier), battery specifications, starting system, fuses, relays.
Chassis And Frame:
Frame inspection, alignment checks, subframe, steering head bearing service.
Bodywork:
Fairings, seat, fuel tank removal and installation, body panel specifications.
Exhaust System:
Exhaust manifold, muffler removal and installation.
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad inspection.
Troubleshooting:
Diagnostic flowcharts for common issues, symptom-based problem solving.
Repair:
Detailed step-by-step instructions for component removal, installation, and repair.
Overhaul:
Complete engine and transmission overhaul procedures, including component tolerances and measurements.
Diagnostics:
Engine diagnostics, electrical system diagnostics, fuel system troubleshooting.
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and advanced diagnostics.
Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Horsepower Approximate:
71.3 hp @ 8000 rpm (at crankshaft, specifications may vary by market)
Torque Approximate:
64.7 Nm (47.7 lb-ft) @ 7000 rpm (at crankshaft, specifications may vary by market)
Induction:
Fuel Injection with two 38mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
System:
Forced lubrication, wet sump
Display:
Digital LCD instrument cluster (speedometer, tachometer, odometer, trip meters, fuel gauge, clock, indicator lights).
ABS:
Optional Anti-lock Braking System (ABS) available on some model year configurations.
Smartphone Integration:
N/A (No native smartphone integration or Bluetooth connectivity on models of this era).
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.
Oil Change:
Every 6,000 km (3,700 miles) or 6 months.
Air Filter Inspection:
Every 12,000 km (7,500 miles).
Spark Plug Replacement:
Every 18,000 km (11,200 miles).
Valve Clearance Check:
Every 24,000 km (15,000 miles).
Engine Oil:
SAE 10W-40 API SG or SH (JASO MA)
Engine Oil Capacity With Filter:
Approx. 3.0 Liters (3.2 US qt)
Coolant:
Kawasaki Genuine Coolant or equivalent (ethylene glycol-based, 50% mixture with distilled water)
Common Wear Items:
Clutch plates, fork seals, chain and sprockets, brake pads.
Potential Electrical:
Regulator/rectifier failure can occur, leading to battery charging issues (common in many bikes of this era).
Engine Reliability:
Generally very reliable parallel-twin engine, known for its longevity when properly maintained.
Manufacturer:
Kawasaki Heavy Industries, Ltd. Motorcycle & Engine Company.
Reputation:
Known for reliable, performance-oriented motorcycles, particularly in the sportbike and parallel-twin segments.
Design Philosophy:
To offer an accessible, versatile, and sporty motorcycle with a focus on usability and rider enjoyment.
Updates During Generation:
Minor styling updates and emissions control refinements across model years. Introduction of ABS as an option in later years (specific availability varies by market).
Manufacturing Locations:
Japan (primary manufacturing)
