Model Variant:
Off-Road/Dual-Sport Motorcycle
Chassis Codes:
Not specified in provided information, common for this era to have a chassis designation
Engine Codes:
Not specified in provided information, typically engine designation would be present
Generation Identifier:
First Generation (1979-1983)
Target Audience:
Mechanics and DIY enthusiasts for repair and maintenance.
Value Proposition:
Comprehensive, detailed, step-by-step procedures with clear illustrations to empower users for efficient and accurate repairs.
Accessibility:
Instant download delivery provides immediate access to repair information.
User Friendliness:
Prepared with simple explanations, suitable for personnel with varying levels of experience.
Model Years Covered:
1979, 1980, 1981, 1982, 1983
Type:
Workshop Service Manual for Repair
Printability:
Yes, all pages are printable.
Delivery Method:
Instant Download
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
Engine Overhaul:
Complete disassembly, assembly, repair, and adjustment procedures for the engine.
Fuel System:
Carburetor removal, cleaning, adjustment, and troubleshooting.
Transmission And Drivetrain:
Clutch operation, gearbox disassembly/assembly, chain drive maintenance.
Suspension System:
Front fork service (oil changes, seal replacement), rear shock absorber inspection and adjustment.
Braking System:
Front and rear brake system maintenance, including cable adjustment and pad/shoe inspection.
Electrical System:
Ignition system troubleshooting, lighting circuits, wiring diagrams, battery maintenance.
Cooling System:
Air-cooled engine, but includes radiator/fin cleaning and inspection for overheating prevention.
Exhaust System:
Muffler and pipe inspection, gasket replacement.
Frame And Bodywork:
Chassis inspection, component removal/installation, and basic body panel adjustments.
Routine Maintenance:
Oil changes, air filter cleaning, chain adjustment, lubrication points, general inspection.
Troubleshooting:
Diagnostic procedures for common mechanical and electrical issues.
Repair Procedures:
Step-by-step instructions for component repair and replacement.
Disassembly And Assembly:
Detailed instructions for taking apart and putting back together major vehicle components.
Adjustments:
Precise instructions for adjusting various systems including carburetor, brakes, clutch, and ignition timing.
Special Tool Usage:
References and illustrations for required special service tools.
Diagnostic Capability:
Advanced diagnostics for engine performance and electrical issues.
Rebuild Scope:
Comprehensive rebuild procedures for engine and transmission components.
Illustrations And Diagrams:
Detailed pictorial diagrams, exploded views, drawings, and photos for clarity.
Specification Tables:
Inclusion of service data, specifications lists, and allowable limits.
Engine Type:
Two-stroke, piston-reed valve, single-cylinder
Displacement:
175cc (174 cc, 10.6 cu in)
Bore X Stroke:
66.0 x 50.0 mm (2.6 x 2.0 in) - Typical for this engine family, specific values in manual.
Compression Ratio:
Approx. 7.0:1 (Subject to variations, specific values in manual)
Horsepower:
Approx. 17-19 HP (Estimate based on typical 175cc two-strokes of the era, manual will have exact figures)
Torque:
Not explicitly stated in product info, manual will detail torque figures.
Carburetor Type:
Mikuni VM Series (e.g., VM28SS or similar, specific model in manual)
Fuel Type:
Unleaded gasoline (typically 87-91 octane), with 2-stroke oil premix.
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication Method:
Automatic oil injection (Kawa-Lube system) or pre-mix, manual will specify.
Overall Length:
Not specified in product info, manual will provide.
Overall Width:
Not specified in product info, manual will provide.
Overall Height:
Not specified in product info, manual will provide.
Wheelbase:
Approx. 1370 mm (53.9 in) - Typical for this model, manual will confirm.
Dry Weight:
Approx. 102 kg (225 lbs) - Estimate, manual will provide.
Wet Weight:
Not specified in product info, manual will provide.
Fuel Capacity:
Approx. 8.0 Liters (2.1 US gal) - Estimate, manual will confirm.
Crash Test Results:
N/A for motorcycles of this era in the same way as cars.
Active Safety Features:
Disc brake (front), Drum brake (rear), good ground clearance for off-road use.
Passive Safety Features:
Sturdy frame construction, rider protection through riding gear.
Oil Change Interval:
Refer to periodic maintenance chart in manual (typically every 1,000-2,000 miles for engine oil).
Spark Plug Replacement:
Refer to periodic maintenance chart in manual (e.g., every 3,000-5,000 miles).
Air Filter Cleaning:
Refer to periodic maintenance chart in manual (frequently, especially if used off-road).
Chain Adjustment:
Refer to periodic maintenance chart in manual (check every few hundred miles, adjust as needed).
Engine Oil Type:
Kawasaki recommends specific 2-stroke oil for premix or auto-lube system. Manual will specify grade and type (e.g., SAE 10W-30 for gearbox oil).
Transmission Oil Type:
Hypoid gear oil SAE 80W or SAE 10W-30 API GL-4. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (for disc brake systems, manual will specify exact type).
Common Wear Items:
Piston rings, clutch plates, carburetor jets, fork seals, chain and sprockets.
Two Stroke Specific:
Carbon buildup in combustion chamber and exhaust port, potential for 'bogging' if air/fuel mixture is off.
Preventative Maintenance:
Emphasizes adherence to service schedules and prompt rectification of issues for reliability and longevity.
Kawasaki Legacy:
Kawasaki has a long history of producing performance motorcycles, particularly in the off-road and dual-sport segments.
Ke175 Lineage:
The KE175 was part of Kawasaki's popular line of two-stroke dual-sport motorcycles, evolving from earlier models and paving the way for later offerings. Known for its reliability and off-road capability.
Production Period:
1976-1985 (approximate, with variations in engine size and updates across the years).
