Positioning:
Versatile dual-sport motorcycle designed for on-road comfort and light off-road capability
Competitors:
Honda Transalp, Suzuki V-Strom (earlier models), Yamaha TDM
Engine Configuration:
Parallel-twin, liquid-cooled
Design Philosophy:
Balanced performance for commuting, touring, and adventure riding
Engine:
Complete overhaul, diagnosis, tuning
Transmission:
Clutch, gearbox, final drive
Chassis:
Frame, suspension (front and rear), steering
Brakes:
Front and rear brake system inspection, repair, fluid replacement
Electrical System:
Ignition, charging, lighting, starting, instruments, wiring diagrams
Fuel System:
Carburetor service, fuel pump, fuel tank
Cooling System:
Radiator, fan, coolant
Exhaust System:
Muffler, exhaust pipes
Bodywork:
Fairing, seats, body panels, decals
Troubleshooting:
Diagnostic charts for common problems
Maintenance:
Scheduled maintenance, fluid changes, adjustments
Pages:
Approx. 300+ (typical for factory service manuals)
Type:
Factory Service Repair Manual
Engine Mechanical:
Cylinder head, valves, piston, crankshaft, lubrication system
Engine Performance:
Carburetor synchronization, jetting, ignition timing
Transmission Operation:
Gearbox internals, clutch adjustment and replacement
Suspension Servicing:
Fork oil change, seal replacement, shock absorber adjustment
Brake System Overhaul:
Caliper rebuild, master cylinder service, bleeding procedures
Electrical Diagnostics:
Component testing, wiring harness repair, fault finding
Fuel Delivery:
Carburetor dis assembly, cleaning, and reassembly
Cooling System Maintenance:
Coolant flush, thermostat replacement
Exhaust Component Care:
Gasket replacement, pipe sealing
Body Panel Repair:
Fairing mounting, seat removal
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks
Major Repairs:
Engine rebuild, transmission overhaul, suspension overhaul
Troubleshooting Guides:
Step-by-step diagnostic flows for various issues
Component Disassembly:
Detailed instructions for removing and inspecting parts
Component Reassembly:
Torque specifications and assembly sequences
Wiring Diagram Interpretation:
Color-coded schematics for all electrical components
Specifications Data:
Clearance, timing, pressure, and measurement data
Depth:
Comprehensive, suitable for DIY mechanics and professional workshops
Diagnostic Capability:
Advanced diagnostic procedures and troubleshooting tables
Rebuild Procedures:
Full engine and transmission rebuild guidance
Instrumentation:
Analog tachometer, speedometer, odometer, trip meter, fuel gauge, warning lights
ABS:
Not available on this model year
Charging Port:
Not standard, aftermarket options available
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Cleaning:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after riding in wet conditions
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA
Engine Oil Capacity:
2.4 Liters (2.5 US qt) with filter change
Coolant Type:
Ethylene glycol based coolant with demineralized water (50:50 mix)
Common Wear Items:
Clutch plates, regulator/rectifier, front fork seals
Potential Faults:
Carburetor synchronization drift, cam chain noise (high mileage)
