🏷️ Basic Information

Make:

Kawasaki

Model:

KLE650CBF Versys

Year:

2011

Engine Code:

LE650A

👋 Introduction

Positioning:

The Kawasaki KLE650CBF Versys 2011 is a versatile adventure-styled motorcycle, often positioned as an accessible and practical option for touring and commuting, bridging the gap between sportbikes and dedicated off-road machines.

Competitors:

Key competitors in its segment typically include the Suzuki V-Strom 650, Yamaha TDM900 (though larger), and potentially smaller capacity adventure bikes from other manufacturers.

Features:

Characteristic parallel-twin engine, long-travel suspension, upright riding position, comfortable for both short trips and longer journeys, often praised for its agility and value.

📋 Manual Details

Coverage Type:

Workshop Service Repair

Total Pages:

631

Type:

Service Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine:

Complete disassembly, assembly, troubleshooting, diagnostics, specifications, valve clearance adjustment, cooling system, lubrication system, fuel system, ignition system, emission control system.

Transmission:

Clutch operation, gearbox disassembly and assembly, gear shift mechanism, lubrication, specifications.

Chassis:

Frame, swingarm, rear suspension, front suspension (forks), steering system, wheel bearings, spoke tensioning (if applicable), wheel alignment.

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake pads, brake fluid specifications, bleeding procedures, component inspection and replacement.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system (ECU, ignition coils, spark plugs), lighting system (headlight, taillight, indicators), instrumentation, wiring diagrams, fuses, relays, sensors, diagnostic trouble codes (DTCs).

Fuel System:

Fuel injection system (throttle body, injectors, fuel pump, fuel pressure regulator), fuel tank, fuel lines, troubleshooting.

Exhaust System:

Exhaust pipes, muffler, catalytic converter (if applicable), gaskets, mounting hardware.

Bodywork:

Fairings, panels, seat, fuel tank cover, fenders, luggage system components (if applicable), removal and installation procedures.

Maintenance:

Periodic maintenance schedules, oil changes, filter replacements, chain adjustment, lubrication points, tire pressure checks, brake pad inspection, coolant checks.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, electrical troubleshooting charts.

Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Adjustments:

Engine idle speed, throttle cable, clutch cable, brake levers, suspension settings, chain slack.

Specifications:

Torque values for all fasteners, engine specifications (bore, stroke, compression ratio), fluid capacities, wear limits, electrical component specifications.

Diagnostics:

Includes procedures for diagnosing electrical and mechanical issues, fault finding, and using diagnostic tools.

Special Tools:

References to specific Kawasaki special service tool numbers and illustrations of their usage for repair operations.

Torque Specifications:

Comprehensive torque charts for all fasteners used in disassembly and assembly procedures.

Safety Precautions:

Includes specific DANGER, CAUTION, and NOTE remarks for hazardous operations and important procedural reminders.

Depth:

Comprehensive, from basic maintenance to complete engine rebuilds and complex electrical diagnostics.

Diagram Type:

Includes detailed exploded diagrams, pictorial diagrams, drawings, and photos.

Wear Limits:

Provides specific wear limits for critical engine and chassis components.

Information Scope:

Covers construction and function of components before detailing repair procedures.

Manual Category:

Diagnostic, repair, service, troubleshooting, maintenance

Target Audience:

Professional mechanics and DIY enthusiasts.

📊 Manual Specifications

PDF Quality:

High-resolution, searchable text.

Printability:

All pages are printable, allowing for physical copies for workshop use.

Binding Description:

Digital download format, not a physical binding.

Paper Type Description:

Digital format, no physical paper type.

Operating Systems:

Windows, macOS, Linux OS.

Reader Requirement:

Adobe Reader required for viewing and printing.

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Horsepower:

Approximately 64 hp @ 8,000 rpm (varies by market)

Torque:

Approximately 60 Nm @ 7,000 rpm (varies by market)

Fuel Delivery:

Fuel injection with dual 38mm throttle bodies

Fuel Type:

Unleaded gasoline, minimum 87 octane (RON+MON)/2

Oil Type:

SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil

Coolant Type:

Ethylene glycol-based coolant with distilled water (50/50 mixture), Kawasaki specific coolant recommended.

🔧 Transmission

Transmission Type:

6-speed constant mesh, return type

Clutch Type:

Wet, multi-disc, cable-actuated

Final Drive:

Sealed chain drive

📐 Dimensions

Length:

2,150 mm (84.6 in)

Width:

800 mm (31.5 in)

Height:

1,380 mm (54.3 in)

Wheelbase:

1,415 mm (55.7 in)

Curb Weight:

Approximately 204 kg (450 lbs)

Fuel Tank Capacity:

19 L (5.0 US gal)

🛡️ Safety Features

Safety Certification:

While specific crash test ratings for motorcycles are not standardized like cars, adherence to safety standards and quality manufacturing is implicit.

Braking System:

Dual 300mm petal discs with dual-piston calipers (front), 220mm petal disc with single-piston caliper (rear). ABS was an optional feature on some models.

Lighting:

Halogen headlight, LED taillight, front and rear turn signals.

💡 Technology Features

Display:

Digital LCD instrument cluster featuring speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and indicator lights.

ABS Availability:

Optional ABS (Anti-lock Braking System) available on select trims/markets.

Connectivity Features:

No advanced connectivity features like Bluetooth or smartphone integration typically found on models of this era.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Chain Cleaning Lubrication:

Every 1,000 km (600 miles) or after riding in rain/wet conditions.

Valve Clearance Check:

Every 24,000 km (15,000 miles)

Brake Fluid:

DOT 4

Coolant Capacity:

Approx. 1.8 L

Common Wear Items:

Chain and sprockets, brake pads, tires, clutch plates (with high mileage), fork seals, exhaust system integrity.

Potential Concerns:

Some owners report minor vibrations at certain RPMs. Regular maintenance is crucial for longevity, especially for the engine and drivetrain components.

Filter Part Number Oil:

Kawasaki P/N 16099-003 (Example - always verify with a current parts catalog)

Spark Plug Type:

NGK CR9EIA-9 or equivalent

📚 Vehicle History

Heritage:

Kawasaki Heavy Industries, Ltd. has a long-standing reputation for producing reliable and performance-oriented motorcycles across various categories since its inception.

Evolution:

The Versys 650 platform, introduced in 2006, has undergone continuous refinement. The 2011 model represents a significant update with revised styling and improved components over its predecessors.

Production Years:

The KLE650 Versys platform has been in production since 2006, with annual updates and periodic model refreshes.