🏷️ Basic Information

Make:

Kawasaki

Model:

KLX250VA

Year:

2010

Product Type:

Service Repair Workshop Manual

Model Code Identifier:

KLX250VA

👋 Introduction

Vehicle Segment:

Dual-sport / Off-road motorcycle.

Target Audience:

Enthusiasts and owners seeking detailed technical information for maintenance, repair, and performance tuning of their 2010 KLX250VA.

Competitors 2010:

Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 (though DR-Z is a slightly older platform).

Klx250Va Heritage:

Known for its off-road capability, reliable engine, and suitability for both trails and light street use.

Manual Value Proposition:

Provides professional-level repair and maintenance guidance, empowering owners to perform tasks themselves, saving on labor costs and ensuring proper upkeep.

📋 Manual Details

Primary Coverage:

Complete service, repair, maintenance, and troubleshooting for the 2010 Kawasaki KLX250VA.

Estimated Page Count:

Refer to product listing for exact count; typically 300-500 pages for this type of manual.

Manual Classification:

Workshop Manual / Service Manual / Repair Manual

Language:

English

Digital Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, inspection, and repair; piston, rings, cylinder, crankshaft, camshaft, valves, timing.

Fuel System:

Carburetor (if applicable), fuel injection system (if applicable), fuel pump, fuel lines, filters, fuel tank.

Ignition System:

CDI unit, ignition coil, spark plug, wiring diagrams.

Cooling System:

Radiator, fan, hoses, coolant, water pump.

Exhaust System:

Muffler, exhaust pipes, catalytic converter (if applicable).

Transmission Drivetrain:

Clutch operation, gear shifting mechanism, internal transmission components, drive chain, sprockets.

Chassis Frame:

Frame inspection, straightening, welding procedures, sub-frame.

Suspension Front:

Front fork assembly, seals, oil, springs, adjustments, steering head bearings.

Suspension Rear:

Rear shock absorber, linkage system (if applicable), swingarm, bushings, bearings.

Braking System:

Front and rear brake calipers, master cylinders, brake lines, brake pads, brake discs, bleeding procedures.

Wheels Tires:

Wheel bearings, rim inspection, tire mounting, balancing.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, horn, instrumentation.

Wiring Diagrams:

Detailed electrical wiring diagrams for all systems.

Bodywork Fittings:

Fairings, seat, handlebars, controls, plastics, body panels, fasteners.

Preventative Maintenance:

Scheduled maintenance tasks, inspections, lubrication points.

Routine Service:

Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement.

Disassembly Assembly:

Step-by-step instructions for dismantling and reassembling major vehicle components.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and uncommon problems.

Component Testing:

Procedures for testing the functionality and performance of various components.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Torque Specifications:

Precise torque values for critical fasteners across all systems.

Depth Level:

Comprehensive, covering everything from basic checks to full engine rebuilds and electrical diagnostics.

Diagnostic Capability:

Advanced diagnostic information, fault codes (if applicable), and troubleshooting flowcharts.

Rebuild Guidance:

Detailed instructions and specifications for rebuilding engine, transmission, and suspension components.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Typically fully searchable text within the PDF for quick information retrieval.

Resolution:

High resolution, suitable for clear printing of diagrams and text.

Binding Method:

Not applicable (Digital PDF Download)

Paper Quality:

Not applicable (Digital PDF Download)

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, DOHC, single-cylinder.

Displacement:

249 cc (Cubic Centimeters)

Bore X Stroke:

72.0 mm x 61.2 mm

Compression Ratio:

11.0:1

Horsepower Estimated:

Approximately 22-24 HP at 7,000-7,500 RPM (depending on market and specific tuning).

Torque Estimated:

Approximately 17-19 lb-ft at 6,000-6,500 RPM.

Fuel Delivery:

Keihin CVK34 carburetor (standard on many global models; North American models may have FI variants).

Fuel Type:

Unleaded gasoline, minimum 87 octane.

Oil Type Specification:

SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.

Oil Capacity With Filter:

1.7 Liters (approx. 1.8 US qt).

🔧 Transmission

Transmission Type:

6-speed constant mesh, return type.

Final Drive:

O-ring sealed chain drive.

Clutch Type:

Wet, multiple disc.

Transmission Oil Specification:

Same as engine oil: SAE 10W-40 API SG or higher, JASO MA certified.

📐 Dimensions

Overall Length:

Approx. 2180 mm (85.8 in)

Overall Width:

Approx. 800 mm (31.5 in)

Overall Height:

Approx. 1195 mm (47.0 in)

Wheelbase:

Approx. 1430 mm (56.3 in)

Ground Clearance:

Approx. 255 mm (10.0 in)

Seat Height:

Approx. 865 mm (34.1 in)

Curb Weight:

Approx. 135 kg (298 lbs)

Fuel Tank Capacity:

11 Liters (2.9 US gal)

🛡️ Safety Features

Crash Safety Rating:

Not applicable for this motorcycle type; safety relies on rider skill and adherence to safe operating practices.

Braking System Type:

Disc brakes front and rear.

Tire Specification Front:

80/100-21 51P (Tube Type)

Tire Specification Rear:

110/100-18 64P (Tube Type)

Lighting System:

Halogen headlight, LED taillight, incandescent turn signals.

💡 Technology Features

Infotainment System:

Not applicable (basic motorcycle instrumentation).

ABS Availability:

ABS was not standard or widely available on the 2010 KLX250VA model; check specific market variations.

Connectivity Features:

Not applicable.

Dashboard Layout:

Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, indicator lights (neutral, turn signals, high beam, oil pressure).

🔧 Maintenance

Engine Oil Change:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

Every 6,000 km (3,600 miles) or 12 months, or at every oil change if indicated by manual.

Air Filter Cleaning:

Every 1,000 km (600 miles) or as needed in dusty conditions.

Spark Plug Inspection:

Every 3,000 km (1,800 miles).

Chain Lubrication Adjustment:

Every 500 km (300 miles) or after washing/rain.

Coolant Type:

Permanent type ethylene glycol based coolant, pre-mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4.

Fork Oil Type Viscosity:

SAE 10W (refer to manual for exact quantity and level).

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, steering head bearings.

Potential Issues 2010:

Carburetor jetting can sometimes be lean depending on altitude and modifications; occasional fuel pump issues (if FI equipped); stator failure on higher mileage units.

Manual Maintenance Detail:

The manual provides clear diagrams and step-by-step instructions for all scheduled maintenance tasks, ensuring correct procedures are followed.

📚 Vehicle History

Kawasaki Motorcycles:

Kawasaki Heavy Industries has a long-standing history in motorcycle manufacturing, known for performance and innovation in various segments, including off-road and dual-sport.

Klx Lineage:

The KLX series has been a staple for Kawasaki's off-road and dual-sport offerings, evolving over decades to meet changing rider demands and emissions standards. The KLX250 has seen various iterations, with the 2010 model representing a mature and capable iteration of the 250cc dual-sport platform.

Manufacturing Location:

Typically manufactured in Japan or Thailand by Kawasaki Heavy Industries.

🏆 Awards & Recognition

Motorcycle Awards:

While specific awards for the 2010 KLX250VA may not be widely documented, the KLX line is generally recognized for its versatility and reliability in the dual-sport category by motorcycle publications and riders.