Target Audience:
Owners seeking to perform maintenance and repairs, independent repair shops
Value Proposition:
Cost savings through DIY repairs, dealership-level technical information
Ease Of Use:
Very easy to follow, step-by-step instructions for any skill level
Accessibility:
Instant download, no shipping costs or waiting
Engine General:
Detailed engine overhauls, component identification, specifications
Periodic Maintenance:
Scheduled checks, adjustments, lubrication, and component replacements
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump operation
Fi System Diagnosis:
Diagnostic procedures for electronic fuel injection (if applicable to specific sub-models or updates, though Mojave is typically carbureted; this may refer to EFI troubleshooting if present in some variants or related systems)
Throttle Body:
Inspection, cleaning, and adjustment of the throttle body assembly
Exhaust System:
Inspection, maintenance, and repair of exhaust components
Cooling Lubrication:
Cooling system maintenance, lubrication schedules, oil specifications
Chassis:
Frame, suspension, steering, wheels, and brakes
Electrical System:
Ignition system, lighting, battery, charging system, and starter
Servicing Information:
General service procedures, torque specifications, special tools
Emission Control:
Information related to emissions systems and compliance
Wiring Diagram:
Complete electrical wiring schematics for troubleshooting
Troubleshooting Guidance:
Step-by-step troubleshooting for common and complex issues
Repair Instructions:
Detailed repair procedures for all major components
Diagnostic Steps:
Diagnostic flowcharts and procedures for various systems
Disassembly Assembly:
Instructions for taking apart and reassembling vehicle components
Adjustment Procedures:
Specific adjustment procedures for engine, brakes, clutch, etc.
Depth Level:
Comprehensive (suitable for dealership technicians, DIY enthusiasts)
Engine Type:
Four-stroke, Single-cylinder, SOHC, 2 valves
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
71.0 x 62.0 mm (2.8 x 2.4 in)
Cooling System:
Liquid-cooled
Horsepower Approx:
25 hp @ 7000 rpm (Estimate based on typical outputs for this engine configuration)
Torque Approx:
26 Nm @ 6000 rpm (Estimate based on typical outputs for this engine configuration)
Carburetor:
Mikuni VM28SS (Typical for this model, specific tuning may be detailed in manual)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
2.6 US gal (9.8 L)
Oil Change Interval:
Typically every 2000 km (1200 miles) or 6 months, or as specified in the manual for specific operating conditions.
Spark Plug Check:
Check and adjust gap every 4000 km (2500 miles), replace as needed.
Air Filter Cleaning:
Clean or replace as needed based on operating conditions, typically every 1000 km (600 miles) in dusty environments.
Engine Oil Type:
API SG or higher, SAE 10W-40 (Manual will confirm specific viscosity and API rating)
Engine Oil Capacity:
Approx. 1.5 L (1.6 US qt) without filter change, 1.7 L (1.8 US qt) with filter change (Manual confirmation required).
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water.
Carburetor Wear:
Older carburetors may require cleaning and adjustment due to fuel deposits.
Suspension Seals:
Front fork seal leaks can occur with age and usage, requiring replacement.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent issues.
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine division
Lineage:
KSF series is Kawasaki's line of sport ATVs, with the Mojave being a popular model known for its performance and handling.
Production Period:
The KSF250 Mojave was produced for many years, with updates throughout its lifespan. 2003 represents a mature iteration of this model.