Kawasaki KVF 700 4x4 2004-2006 Service Repair Manual

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The KVF 700 4x4, produced from 2004 to 2006, is a robust and capable utility All-Terrain Vehicle designed for demanding tasks and challenging terrains. Featuring a powerful 697 cc V-twin...

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Type: Atv

Vendor:

Sku: 105658

Tags: 2004 2005 2006 Atv Kawasaki KVF 700 4x4 Misc Motorcycles

Product variants

Description

The KVF 700 4x4, produced from 2004 to 2006, is a robust and capable utility All-Terrain Vehicle designed for demanding tasks and challenging terrains. Featuring a powerful 697 cc V-twin engine, selectable 2WD/4WD operation with a limited-slip front differential, and a smooth CVT transmission, this model offers strong towing capacity and ample ground clearance. Its durable construction and reliable performance have made it a popular choice for farm owners, hunters, recreational riders, and general utility users seeking a dependable machine for off-road applications. This comprehensive service repair manual provides detailed instructions and specifications for maintaining, troubleshooting, and repairing the KVF 700 4x4 (models KVF700A1, KVF700A2, KVF700A3) across its production years. Covering all essential systems including the engine, drivetrain, suspension, brakes, steering, and electrical components, the manual offers step-by-step procedures for routine maintenance, complex repairs, and diagnostic tasks. It includes vital information such as torque specifications, special tool requirements, fluid recommendations, and troubleshooting guides, empowering owners and technicians to keep the vehicle in optimal condition.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KVF 700 4x4

Product Name:

Kawasaki KVF 700 4x4 2004-2006 Service Repair Manual

Codes

Model Codes:

KVF700A1, KVF700A2, KVF700A3

👋 Introduction

Market Position

Segment:

Utility ATV (All-Terrain Vehicle)

Target Audience:

Farm owners, hunters, recreational riders, general utility users requiring robust 4x4 capability.

Competitive Analysis

Competitors:

Honda Foreman, Yamaha Kodiak, Polaris Sportsman, Suzuki KingQuad.

Key Features

Performance:

Strong towing capacity, ample ground clearance, selectable 2WD/4WD operation, smooth CVT transmission.

Durability:

Robust construction, reliable engine, designed for demanding off-road conditions.

Manual Value Proposition

Purpose:

To provide owners and technicians with the necessary information for maintaining, troubleshooting, and repairing the KVF700 4x4.

📋 Manual Details

Coverage Areas

Years Covered:

2004, 2005, 2006

Models Covered:

All KVF700 4x4 variants

Page Count

Estimated Page Count:

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, lubrication system, cooling system, fuel system, exhaust system, ignition system.

Drivetrain:

Transmission (gearbox), CVT (Continuously Variable Transmission), differential, drive shafts, CV joints, 4WD system (transfer case, front differential, rear differential).

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, bushings.

Brakes:

Front and rear braking systems, hydraulic lines, master cylinder, calipers, brake pads, brake discs, parking brake.

Steering:

Steering column, steering rack, tie rods, universal joints, electronic power steering (EPS) system (if applicable).

Electrical:

Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system, instrumentation, wiring diagrams, sensors, fuses, relays.

Bodywork Chassis:

Frame, body panels, fenders, plastics, seats, storage compartments, skid plates.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment.

Troubleshooting:

Diagnostic procedures for common problems, error code interpretation, fault finding for engine, transmission, electrical, and chassis systems.

Repair:

Step-by-step repair instructions for all major components, disassembly and reassembly procedures, torque specifications, special tool requirements.

Adjustments:

Carburetor adjustments (if applicable), clutch adjustment, brake adjustments, idle speed adjustment.

Diagnostics:

On-board diagnostics (OBD-II if applicable), diagnostic trouble codes (DTCs), testing procedures for sensors and actuators.

Torque Specifications:

Detailed torque values for all critical fasteners across engine, chassis, and drivetrain components.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and troubleshooting.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Typically includes searchable text for easy information retrieval.

Compatibility:

Compatible with most PDF readers on Windows, macOS, Linux, tablets, and smartphones.

Print Quality

Quality:

High-resolution scans suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, SOHC, V-twin

Displacement:

697 cc (42.5 cu. in.)

Bore X Stroke:

70.0 x 91.3 mm (2.76 x 3.59 in.)

Cooling System:

Liquid-cooled

Valves Per Cylinder:

Compression Ratio:

8.3:1

Performance

Horsepower:

Approx. 46 hp @ 6000 rpm (estimated, manufacturer data may vary)

Torque:

Approx. 46 lb-ft @ 4500 rpm (estimated, manufacturer data may vary)

Fuel System

Fuel Delivery:

Carburetor (Mikuni BSR40 x 2)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Fuel Tank Capacity:

16.0 L (4.2 US gal)

Lubrication

Oil Type:

SAE 10W-40 API SG or higher (refer to manual for exact specification)

Oil Capacity:

3.0 L (3.2 US qt) with filter change

🔧 Transmission

Standard

Type:

Automatic, Continuously Variable Transmission (CVT) with High/Low range and reverse.

Drive System:

Shaft drive to front and rear differentials, selectable 2WD/4WD, limited-slip front differential.

Features

Gear Reduction:

High: 1.536 (19/25), Low: 2.000 (18/24)

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Length:

2,180 mm (85.8 in.)

Width:

1,130 mm (44.5 in.)

Height:

1,165 mm (45.9 in.)

Wheelbase:

1,275 mm (50.2 in.)

Ground Clearance:

220 mm (8.7 in.)

Weights

Curb Weight:

263 kg (580 lbs)

Towing Capacity:

567 kg (1,250 lbs)

Front Rack Capacity:

45 kg (99 lbs)

Rear Rack Capacity:

85 kg (187 lbs)

Wheels Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheel Bolt Pattern:

4x110 mm

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to ANSI standards for ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

4Wd System:

Selectable 2WD/4WD with limited-slip front differential enhances traction and control.

Passive Features

Chassis Design:

Steel frame, integrated floorboards, handgrips for rider stability.

Recommendations

Rider Training:

Manual strongly emphasizes rider education, proper gear, and safe operating practices.

💡 Technology Features

Infotainment

Display:

Digital LCD meter: speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, neutral/reverse indicator.

Driver Assistance

Electronic Power Steering:

Equipped with EPS on some models for reduced steering effort, especially at low speeds and over rough terrain. (Manual covers diagnosis and calibration).

Connectivity

Lighting:

Dual 30W headlights, 5W taillight/brake light.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (600 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 500 km (300 miles) or 3 months; replacement as needed.

Spark Plug Inspection:

Every 1000 km (600 miles) or 6 months.

Valve Clearance Check:

Every 2000 km (1200 miles) or 12 months.

Fluid Specifications

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant (50% mixture).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Cv Joint Grease:

High-temperature, water-resistant grease (e.g., Lithium complex grease).

Known Issues

Cv Boots:

Wear and tear on CV joint boots can lead to premature joint failure if not inspected and maintained.

Fuel System Maintenance:

Carburetors may require occasional cleaning and adjustment due to fuel quality or sediment buildup.

Electrical Connections:

Corrosion or loose connections in electrical components, especially in wet environments, can cause intermittent issues.

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a long-standing reputation for building durable and capable off-road vehicles, dating back to the original 'Bayou' models.

Model Evolution

Kvf Series:

The KVF line represents Kawasaki's commitment to the utility ATV segment, with the 700 4x4 being a significant model in their lineup, offering a powerful V-twin engine and advanced 4x4 capabilities.

Production

Manufacturing Location:

Japan (primarily Lincoln, Nebraska, USA for assembly)

Introduction Year Series:

The KVF700 4x4 was introduced in 2004, succeeding earlier models and setting a benchmark for utility ATVs of its time.

🏆 Awards & Recognition

Recognitions

Atv Awards:

While specific awards for the 2004-2006 KVF700 4x4 are not widely publicized, the model consistently received positive reviews for its power, 4x4 capability, and utility in its class during its production run.