2008-2011 Kawasaki KVF750 BRUTE FORCE 750 4x4i IRS Service Repair Manual UTV ATV Side by Side

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Type: Atv

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Sku: 142815

Tags: 2008 2009 2010 2011 ATV BRUTE FORCE 750 4x4i IRS Brute Force Models Kawasaki KVF750 Powersports

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Description

The KVF750 BRUTE FORCE 750 4x4i IRS is a high-performance utility ATV designed for demanding off-road applications and enthusiasts seeking robust capability. Produced for the model years 2008 through 2011, this UTV/ATV is powered by a liquid-cooled, 4-stroke V-twin engine with a displacement of 749 cc, featuring fuel injection for efficient power delivery. Key highlights include its independent rear suspension (IRS) for enhanced ride comfort and handling, selectable 4x4 capability with a front differential lock, and a durable construction that reflects a strong reputation in the off-road market. Its powerful engine and rugged design make it a capable machine for work and recreation. This comprehensive service and repair manual provides essential information for the maintenance, troubleshooting, and repair of the 2008-2011 KVF750 BRUTE FORCE 750 4x4i IRS. It covers all major systems, including detailed engine overhaul procedures, transmission, suspension, brakes, and the complete electrical system with wiring diagrams. The manual also includes regular maintenance schedules, diagnostic procedures for common and uncommon faults, and step-by-step repair instructions for all components. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KVF750 BRUTE FORCE 750 4x4i IRS

Vehicle Type:

UTV / ATV / Side-by-Side

Model Years Covered:

2008, 2009, 2010, 2011

👋 Introduction

Market Position

Market Segment:

High-performance utility ATV, catering to off-road enthusiasts and demanding work applications.

Competitive Analysis

Competitors:

Polaris Sportsman, Arctic Cat 700, Can-Am Outlander

Key Features

Vehicle Highlights:

Powerful V-twin engine, IRS for superior ride comfort and handling, 4x4 capability with differential lock, rugged construction.

Manual Value Proposition

Value Statement:

The definitive resource for maintaining, troubleshooting, and repairing the 2008-2011 Kawasaki KVF750 BRUTE FORCE 750 4x4i IRS, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Troubleshooting, Electrical Diagrams, Parts Identification

Page Count

Estimated Page Count:

Refer to actual manual for exact count, typically 500+ pages for comprehensive coverage

Manual Type

Type:

Service Manual / Repair Manual / Shop Manual / Workshop Guide

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, rebuild, internal components, cooling system, lubrication system, fuel system (including EFI)

Transmission:

Automatic transmission, clutch, drive shafts, differentials (front and rear)

Suspension:

Front and rear suspension systems, shocks, springs, control arms, bushings

Brakes:

Hydraulic brake system, calipers, master cylinders, brake lines, parking brake

Electrical:

Complete electrical system, wiring diagrams, lighting, ignition system, charging system, starting system, instrumentation, ECU diagnostics

Chassis:

Frame, body panels, steering system, wheels, tires

Procedures Included

Maintenance:

Regular maintenance schedules, fluid changes, filter replacements, lubrication points

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides

Repair:

Step-by-step repair instructions for all major components and systems

Engine Rebuild:

Detailed procedures for engine disassembly, component inspection, reassembly, and tuning

Valve Jobs:

Specific instructions for valve adjustment, replacement, and related components

Electrical Troubleshooting:

Includes comprehensive wiring diagrams and step-by-step troubleshooting for electrical faults.

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete mechanical and electrical system overhauls.

Component Level Detail:

Extensive detail on individual component disassembly, repair, and reassembly.

📊 Manual Specifications

File Format

Format:

Searchability:

Keyword searchable (Control+F functionality)

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Navigation

Bookmarking:

Bookmarked for easy navigation

Content Enhancements

Pictures Included:

Detailed procedures are accompanied by photographs to illustrate steps.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, V-twin, SOHC, 4 valves per cylinder

Displacement:

749 cc (45.7 cu in)

Bore X Stroke:

85.0 x 66.0 mm

Compression Ratio:

9.3:1

Fuel Type:

Unleaded gasoline

Performance

Horsepower Estimated:

Approximately 48-50 hp (figures may vary based on specific model year and tuning)

Torque Estimated:

Approximately 45-47 lb-ft (figures may vary based on specific model year and tuning)

Fuel System

Fuel Delivery:

Fuel Injection (EFI), DFI (Digital Fuel Injection)

Throttle Body:

Dual 36mm throttle bodies

Ignition

Ignition System:

Digital CDI

Cooling

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic, Continuously Variable Transmission (CVT) with high/low range and reverse

Drive System:

Shaft Drive, Selectable 4WD with variable pre-load front differential lock

Features

Engine Braking:

Integral engine braking through CVT for downhill control

📐 Dimensions

Exterior

Length:

Approx. 86.1 in (2187 mm)

Width:

Approx. 47.0 in (1195 mm)

Height:

Approx. 49.8 in (1265 mm)

Weights

Dry Weight:

Approx. 650.4 lbs (295 kg)

Curb Weight:

Approx. 670.5 lbs (304 kg)

Towing Capacity:

1250 lbs (567 kg)

Dimensions

Ground Clearance:

Approx. 10.4 in (264 mm)

Wheelbase:

Approx. 50.6 in (1285 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI/SVIA-1-2010 safety standards.

Active Features

Braking System:

Dual front hydraulic discs, Single rear hydraulic disc

Parking Brake:

Mechanical parking brake on rear drive shaft

Passive Features

Lighting:

Halogen 30W x 2 (low beam), 30W x 2 (high beam), LED taillight/brake light

Seatbelt Recommendation:

While UTVs have roll cages and seatbelts, proper use and adherence to manufacturer safety guidelines are crucial.

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation cluster: speedometer, odometer, trip meter, fuel gauge, hour meter, 2WD/4WD indicator, neutral/reverse indicator.

Driver Assistance

Electric Power Steering:

Available on some models within this range, significantly reduces steering effort.

Connectivity

Connectivity Features:

N/A (Focus on mechanical and electrical systems rather than modern digital connectivity).

Engine Management

ECU Diagnostics:

Manual provides diagnostic codes and procedures for the ECU.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 10-20 hours or 100-200 miles (refer to manual for exact intervals).

Regular Oil Change:

Every 100-200 hours or 6 months, whichever comes first.

Air Filter Service:

Inspect every 20-40 hours, clean or replace as needed, more frequently in dusty conditions.

Spark Plug Replacement:

Typically every 100-200 hours.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG or higher, synthetic recommended for optimal performance and protection. Capacity: Approx. 2.4 L (2.5 US qt) with filter change.

Final Drive Oil:

API GL-4 SAE 80W-90 hypoid gear oil. Capacity: Approx. 0.25 L (0.26 US qt) each for front and rear.

Coolant:

Permanent type anti-freeze, 50/50 mix with distilled water. Capacity: Approx. 2.0 L (2.1 US qt).

Known Issues

Common Wear Items:

Brake pads, wheel bearings, tie rod ends, drive belts (CVT), spark plugs, air filters.

Potential Issues To Monitor:

Fuel pump issues, occasional electrical connector corrosion, intake air leaks (especially after extensive off-roading).

Parts Identification

Diagrams Included:

Exploded view diagrams for accurate part identification and ordering.

📚 Vehicle History

Brand Heritage

Kawasaki Offroad:

Kawasaki has a long-standing reputation for producing robust and powerful off-road vehicles, including the Prairie and Brute Force series.

Model Evolution

Brute Force Lineage:

The Brute Force series evolved from earlier Kawasaki ATV models, progressively incorporating larger engines, advanced suspension, and enhanced 4x4 systems.

Production

Manufacturing Location:

Japan

Key Advancements 2008-2011:

Refinements to the V-twin engine, improved CVT performance, enhanced EPS (Electric Power Steering) on certain models, and chassis updates for better handling and comfort.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Kawasaki Brute Force series has consistently been recognized for its power, durability, and off-road capability.

Ratings

Customer Satisfaction:

Generally high customer satisfaction for performance and reliability, with positive reviews for its V-twin engine and IRS.