Target Audience:
Owners of Kawasaki KX125 and KX250 motorcycles from 1999-2002, professional mechanics, and DIY enthusiasts.
Manual Authenticity:
Original Factory Service Repair Workshop Manual, providing the most accurate and complete information.
Information Density:
Hundreds of pages of diagrams and detailed information, a 'gold mine of information'.
Usage Context:
Used by professional technicians, indicating a high level of detail and technical accuracy.
Primary Coverage:
Kawasaki KX125 and KX250 models
Additional Sections:
General Information, Appendix
Estimated Page Count:
Hundreds of pages (as stated in description)
Manual Type:
Workshop Repair Manual / Factory Service Repair Workshop Manual
Source:
Original Manufacturer Documentation
Engine Systems:
Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission
Fuel And Cooling:
Fuel System (DFI - Digital Fuel Injection), Cooling System
Chassis And Drivetrain:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical:
Electrical System, Electrical Diagrams
Engine Lubrication:
Covers the oil pump, lubrication passages, and oil specifications for the engine and transmission.
Final Drive System:
Details on chain and sprockets, including maintenance and replacement procedures.
Maintenance Procedures:
Periodic Maintenance, Changing the Plugs
Repair Procedures:
Rebuilding the Engine, General Repair, Troubleshooting
Engine Rebuild:
Comprehensive procedures for complete engine teardown, inspection, repair, and reassembly, including crankshaft and transmission overhaul.
Suspension Service:
Detailed instructions for front fork and rear shock absorber maintenance, including oil changes and seal replacements.
Electrical Troubleshooting:
Includes wiring diagrams and diagnostic procedures for the electrical system, crucial for DFI components.
Wheel And Tire Service:
Information on wheel bearing service, tire changes, and balancing.
Steering System Maintenance:
Covers steering head bearing inspection and adjustment.
Depth Of Coverage:
Comprehensive, from basic maintenance to full engine rebuilds, includes detailed instructions and step-by-step diagrams
Torque Settings:
Includes specific torque settings for all critical fasteners and components, essential for proper assembly and engine longevity.
Fluid Capacities:
Precise fluid capacities for all systems (engine, transmission, coolant, brake fluid) are provided.
Diagnostic Information:
Essential for DFI systems, the manual provides diagnostic steps to identify and resolve issues.
Diagrams:
Hundreds of step-by-step diagrams illustrating all workshop procedures.
Compatibility:
All Versions of Windows & Mac
Print Readability:
Designed for professional technicians, implying high clarity and detail in diagrams and text.
Binding Type:
Digital (PDF), no physical binding
Paper Type:
Not Applicable (Digital Format)
Engine Type:
2-Stroke (typical for KX125/KX250 of this era, though DFI suggests potential for advanced fuel delivery)
Engine Displacement:
124cc for KX125, 249cc for KX250 (implied by model names)
Horsepower Torque:
Specific figures not provided, but manual covers engine rebuilding, indicating detailed performance data is included.
Fuel Delivery:
DFI (Digital Fuel Injection) - Advanced for its time in off-road motorcycles, requiring specific diagnostic procedures covered in the manual.
Safety Standards:
Not applicable to this type of workshop manual (focuses on repair, not vehicle safety ratings).
Braking System:
Hydraulic Disc Brakes (front and rear), details provided in the 'Brakes' section.
Frame Construction:
Aluminum Perimeter Frame (common for these models), details covered in the 'Frame' section.
Periodic Maintenance:
Detailed service intervals for oil changes, filter replacements, spark plugs, chain adjustment, etc., are covered under 'Periodic Maintenance'.
Engine Oil Type:
Specific oil grades and quantities for engine lubrication and transmission are provided in relevant sections.
Coolant Type:
Details on coolant type and capacity for the cooling system are included.
Brake Fluid:
Specification for brake fluid is provided in the 'Brakes' section.
Common Wear Items:
Manual would detail maintenance for common wear items like piston rings, clutch plates, and brake pads, crucial for these performance bikes.
DFI Diagnostics:
The DFI system requires specialized diagnostics, and the manual's Electrical System and Fuel System sections are critical for troubleshooting.
Kawasaki Motorsports:
Kawasaki has a long and successful history in motocross and off-road racing with the KX series.
Kx Series Development:
The KX125 and KX250 were highly competitive motocross machines, evolving with advancements in engine technology, suspension, and chassis design.
Production Era:
1999-2002 represents a specific generation of these iconic off-road bikes.