KAWASAKI KX125 KX250 Service Repair Manual 1994-1998

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Type: Motorcycle

Vendor:

Sku: 133463

Tags: 1994 1995 1996 1997 1998 Kawasaki KX Series KX125 KX250 Motorcycle Motorcycles

Product variants

Description

This manual covers the motocross motorcycles manufactured between 1994 and 1998. These machines are renowned for their high-performance, two-stroke engines and are designed for competitive off-road racing. There is a long-standing legacy in motocross, with the series consistently evolving to deliver top-tier performance, a reputation further cemented by historical success in national and international championships. This comprehensive service repair manual provides detailed guidance for all aspects of maintenance, troubleshooting, and repair for your motocross bikes. It includes step-by-step procedures for engine overhaul, transmission servicing, chassis component maintenance, and electrical system diagnostics, complete with clear diagrams and essential technical specifications. This resource is invaluable for owners and technicians seeking to maintain the peak performance and reliability of these iconic motocross bikes.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX125 / KX250

Product Type:

Service Repair Manual

Codes

Applicable Years:

1994, 1995, 1996, 1997, 1998

👋 Introduction

Market Position

Target Audience:

Owners and technicians of Kawasaki KX125 and KX250 motorcycles from 1994-1998.

Competitive Analysis

Uniqueness:

Make, model, and year specific coverage, unlike generic manuals. Instant download for immediate access.

Key Features

Key Features:

Step-by-step diagrams, comprehensive coverage, detailed instructions, electrical diagrams, troubleshooting guide.

📋 Manual Details

Coverage Areas

Coverage:

Complete workshop repair, maintenance, and troubleshooting for KX125 and KX250 models.

Page Count

Page Count:

Not specified, but implied to be comprehensive.

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Engine:

Engine removal/installation, cylinder head/valve, cylinder/piston, crankcase, crankshaft, primary shaft, clutch, gearshift linkage, sub-transmission.

Transmission:

Gearshift linkage, sub-transmission, transmission overhaul, gear ratios (implied).

Chassis:

Front wheel/suspension, rear wheel/suspension, hydraulic brake system.

Electrical:

Battery/charging system, ignition system, electric starter, switches, electrical diagrams.

Fuel System:

Fuel system components, carburetor specifications (implied).

Procedures Included

Maintenance:

Inspection, adjustment, lubrication, fluid capacities, routine maintenance.

Repair:

Engine rebuild, transmission overhaul, suspension repair, brake system repair, electrical system repair, re-wiring.

Troubleshooting:

Dedicated troubleshooting section for diagnosing issues.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to complete engine rebuilding and electrical diagnostics.

📊 Manual Specifications

File Format

File Format:

Digital Features:

Printable (entire or selected pages), viewable on screen, zoom in/out functionality, searchable text (implied for PDF).

Print Quality

Print Quality:

High-resolution for clear diagrams and text.

Binding Type

Binding Type:

Not applicable (digital download).

Paper Type

Paper Type:

Not applicable (digital download).

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, single-cylinder (for both KX125 and KX250).

Performance

Power Delivery:

Designed for motocross competition, emphasizing high RPM power.

Fuel System

Fuel Delivery:

Carburetor fed (specifics depend on model variant).

Engine Component Details

Cylinder Head And Valve Coverage:

Detailed procedures for inspection, servicing, and reassembly of cylinder head components.

Piston And Cylinder Coverage:

Instructions for piston inspection, ring replacement, cylinder honing, and bore measurements.

Crankshaft And Primary Shaft Coverage:

Procedures for checking runout, bearing inspection, and assembly of crankshaft and primary drive components.

🔧 Transmission

Standard

Transmission Type:

Manual, constant mesh, multi-gear (typically 6-speed).

Features

Gearshift Linkage Coverage:

Detailed explanation of gearshift linkage adjustment and maintenance.

Clutch Coverage:

Procedures for clutch inspection, plate replacement, and adjustment.

📐 Dimensions

Exterior

Bike Type:

Motocross Motorcycle

Weights

Dry Weight Kx125 Approx:

Approx. 91 kg (200.6 lbs) for comparable models.

Dry Weight Kx250 Approx:

Approx. 96 kg (211.6 lbs) for comparable models.

🛡️ Safety Features

Ratings

Safety Focus:

While no formal crash ratings exist for motocross bikes, the manual covers critical safety components like brakes.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Frame Construction:

Durable steel perimeter frame (typical for this era).

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this motocross model.

Driver Assistance

Assistance Features:

Not applicable for this motocross model.

Connectivity

Connectivity Features:

Not applicable for this motocross model.

🔧 Maintenance

Service Intervals

General Maintenance:

Regular checks of chain tension, brake fluid, coolant levels, and spark plug condition are crucial.

Fluid Specifications

Engine Oil Type:

2-stroke pre-mix engine oil (specific grade and ratio detailed in manual).

Transmission Oil Type:

Gear oil (specific grade and capacity detailed in manual).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (specifics in manual).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (specific ratio detailed in manual).

Known Issues

Common Wear Items:

Piston rings, clutch plates, wheel bearings, swingarm bearings, and fork seals are common wear items on high-performance 2-strokes.

Engine Tuning Considerations:

Proper jetting for carburetor is critical for optimal performance and engine longevity, dependent on altitude and temperature.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing reputation in off-road and motocross racing.

Model Evolution

Kx Series Development:

The KX line has consistently been developed for competitive motocross performance, evolving with chassis and engine technology.

Production

Manufacturing Origin:

Japan

🏆 Awards & Recognition

Recognitions

Motocross Performance:

Kawasaki KX models are historically recognized for their competitive performance in national and international motocross championships.