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Kawasaki KX250F 2006 parts Manual

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The Kawasaki KX250F, model code KX250T6F, is a high-performance competition motocross motorcycle from 2006. Engineered for peak performance, it features a liquid-cooled, four-stroke, DOHC, four-valve engine with a displacement of...
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Kawasaki KX250F 2006 parts Manual
The Kawasaki KX250F, model code KX250T6F, is a high-performance competition motocross motorcycle from 2006. Engineered for peak performance, it features a liquid-cooled, four-stroke, DOHC, four-valve engine with a displacement of 249 cc, designed for strong power delivery at high RPMs. Its chassis is built around a lightweight aluminum perimeter frame, contributing to optimal rigidity and agile handling. The suspension system is advanced, incorporating cartridge-style front forks and a sophisticated rear monoshock with extensive adjustability. This motocross machine is intended for racers and off-road enthusiasts seeking a competitive edge, building on Kawasaki's extensive legacy in off-road racing. This comprehensive parts manual, written in English, provides detailed exploded views and part identification for the 2006 Kawasaki KX250F. It covers all major assemblies, including the engine, fuel system, transmission, suspension, brakes, wheels, electrical system, and bodywork, with precise identification of every original component. The manual serves as an essential resource for owners and technicians, aiding in the identification of correct replacement parts, understanding component relationships for maintenance and repair, and facilitating the disassembly and reassembly of major systems. Its clear, illustrated format makes it an invaluable tool for ensuring the longevity and optimal performance of your KX250F.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX250F
Year:
2006
Model Code:
KX250T6F
Vin Prefix Us:
JKAKX250TTA
Vin Prefix Aus:
JKAKXMTC
Codes
Part Number Identifier:
99969-1224-01
👋 Introduction
Market Position
Vehicle Segment:
High-performance competition motocross motorcycle.
Target Audience:
Motocross racers, track day enthusiasts, off-road riders seeking peak performance.
Competitive Analysis
Key Competitors 2006:
Honda CRF250R, Yamaha YZ250F, Suzuki RM-Z250, KTM 250 SX-F.
Key Features
Engine Technology:
Liquid-cooled, four-stroke, DOHC, four-valve engine with a focus on high RPM power delivery.
Chassis Design:
Lightweight aluminum perimeter frame for optimal rigidity and handling.
Suspension Features:
Advanced cartridge-style front forks and a sophisticated rear monoshock suspension system with extensive adjustability.
Manual Purpose
Utility For Owners:
Essential for identifying correct OEM replacement parts, understanding component breakdown for maintenance or repair, and ensuring originality.
📋 Manual Details
Coverage Areas
Primary Coverage:
USA, Canada, Australia
Page Count
Estimated Pages:
Approximately 400-500 pages (typical for a comprehensive parts manual)
Manual Type
Type:
Parts Manual / Parts List
Language
Language:
English
Format
Format:
Illustrated Parts List with Exploded Views
📖 Manual Coverage
Systems Covered
Engine Assembly:
Cylinder, piston, crankshaft, connecting rod, valves, camshaft, timing chain, oil pump, cooling system components.
Fuel System:
Carburetor components, fuel tank, fuel lines, fuel filter.
Transmission And Drivetrain:
Gearbox internals, clutch assembly, drive sprocket, chain, rear hub components.
Suspension Front:
Front forks (internal components, seals, springs), triple clamps, steering stem, wheel axle.
Suspension Rear:
Monoshock, linkage system (swingarm, shock linkage arms, bearings), shock absorber components, swingarm.
Brakes Front:
Brake caliper, master cylinder, brake disc, brake pads, brake lines, lever assembly.
Brakes Rear:
Brake caliper, master cylinder, brake disc, brake pads, brake lines, pedal assembly.
Wheels And Tires:
Spoked wheels (rims, spokes, hubs), tires, tubes, wheel bearings, spokes, nipples.
Electrical System:
Ignition system components (spark plug, coil), wiring harnesses, kill switch, throttle stop, lighting (if applicable).
Bodywork And Controls:
Frame, subframe, plastic body panels (shrouds, fenders, seat), handlebars, grips, levers, footpegs, shifter, brake pedal.
Procedures Included
Assembly Guidance:
Disassembly and reassembly of major components via exploded diagrams.
Part Identification:
Precise identification and numbering of all original Kawasaki parts.
Troubleshooting Aid:
Visual aid for identifying missing or incorrectly installed parts.
Maintenance Support:
Facilitates replacement of worn or damaged components during routine maintenance.
Technical Depth
Depth:
Detailed exploded views showing every nut, bolt, washer, and internal component for each major assembly.
Usage Focus:
Primarily for identifying correct replacement parts and understanding component relationships.
📊 Manual Specifications
File Format
Digital Format Availability:
Typically available as a PDF for digital download or on CD-ROM.
Print Quality
Illustration Clarity:
High-quality, clear, and precise exploded line drawings.
Binding Type
Physical Format Binding:
If printed, typically spiral-bound or saddle-stitched for lay-flat usability.
Paper Type
Physical Format Paper:
Durable paper stock, often coated, to withstand workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, DOHC, 4 valves
Displacement:
249 cc (15.19 cu in)
Bore X Stroke:
72.0 x 61.1 mm (2.83 x 2.40 in)
Cooling System:
Liquid-cooled
Compression Ratio:
12.7:1
Performance
Claimed Horsepower:
Approximately 38-40 HP (peak estimate at crank)
Claimed Torque:
Approximately 18-20 lb-ft (peak estimate at crank)
Fuel System
Carburetor:
Keihin FCR37 (flat slide, CV type)
Fuel Capacity:
7.0 L (1.8 US gal)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Clutch Type:
Wet, multi-disc, manual
Features
Final Drive:
O-ring sealed chain, 13T front sprocket, 48T rear sprocket (typical)
📐 Dimensions
Exterior
Length:
2155 mm (84.8 in)
Width:
800 mm (31.5 in)
Height:
1250 mm (49.2 in)
Wheelbase:
1480 mm (58.3 in)
Ground Clearance:
330 mm (13.0 in)
Seat Height:
965 mm (38.0 in)
Weights
Dry Weight:
96 kg (211.6 lbs)
Curb Weight:
Approximately 100-105 kg (with fluids, est.)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Competition off-road vehicle, not subject to road-legal safety standards like NCAP or NHTSA).
Active Features
Braking System Design:
Hydraulic disc brakes front and rear for potent stopping power.
Passive Features
Frame Construction:
Rigid aluminum frame designed for chassis integrity in high-impact situations.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition motocross motorcycle, no infotainment features).
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids like traction control, ABS, or rider modes).
Connectivity
Connectivity Features:
N/A (No connectivity features).
Engine Technology Features
Ignition System:
Digital CDI (Capacitor Discharge Ignition) for precise spark timing.
Camshaft Drive:
Quiet, reliable cam chain drive system.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Every 10-15 hours of hard riding, or as per manufacturer recommendation in a service manual.
Air Filter Cleaning:
After every few rides, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 20-30 hours of riding.
Valve Clearance Check:
Every 30-50 hours of riding, or as indicated in the service manual for the specific model.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified (e.g., Kawasaki Genuine Oil, Motul 5100/7100, Yamalube).
Engine Oil Capacity:
Approximately 1.5 L (1.6 US qt) without filter change, 1.7 L (1.8 US qt) with filter change (verify in service manual).
Coolant Type:
High-quality ethylene glycol-based coolant with demineralized water (50/50 mix).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Typical Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, piston rings, and valve guides are common wear items on high-performance motocross bikes.
Carburetor Tuning Challenges:
The Keihin FCR carburetor, while excellent, can sometimes require meticulous jetting adjustments for optimal performance across different altitudes and temperatures.
Suspension Maintenance Importance:
Regular service of front forks and rear shock is crucial for maintaining optimal handling and preventing seal leaks.
📚 Vehicle History
Brand Heritage
Kawasaki Motocross Legacy:
Kawasaki has a long and successful history in motocross racing, with the KX line being a cornerstone of their off-road performance efforts.
Model Evolution
Kx250F Development Trajectory:
The KX250F was a relatively new model in 2006, representing a significant shift from two-stroke motocross bikes to four-stroke technology, aiming to compete directly with established four-stroke models from other manufacturers.
Key Updates 2006:
The 2006 model typically featured refinements to the engine and suspension based on feedback from previous years' models, improving power delivery and handling characteristics. Aluminum frame technology was a key differentiator.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The 2006 Kawasaki KX250F was generally well-received by the motorcycle press, often praised for its strong engine, agile handling, and competitive performance, though sometimes noted for a firm suspension setup.
Racing Success:
Kawasaki KX-F models have historically achieved significant success in professional motocross and supercross championships worldwide.
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