Market Position:
The Kawasaki KX60 was a popular entry-level motocross bike for young riders, designed for recreational and competitive junior racing.
Competitors:
Competed against similar displacement motocross bikes from manufacturers like Honda (CR60/CR65), Yamaha (YZ60/YZ65), and Suzuki (RM60/RM65).
Key Features:
Lightweight chassis, simple two-stroke engine, durable construction, and ease of maintenance, making it ideal for young riders developing their skills.
Engine:
Comprehensive coverage of the single-cylinder, two-stroke engine, including disassembly, assembly, inspection, and component replacement.
Fuel System:
Detailed instructions for carburetor service, fuel tank, fuel lines, and associated components.
Ignition System:
Covers magneto ignition system, spark plug specifications, and troubleshooting.
Clutch:
In-depth procedures for clutch assembly, operation, adjustment, and wear limits.
Transmission:
Manual covers gearbox disassembly, assembly, inspection, and lubrication for all gears and components.
Suspension Front:
Detailed service information for the front fork, including oil type, quantity, seals, and internal components.
Suspension Rear:
Coverage of the rear shock absorber and linkage system, including adjustment and rebuild procedures.
Brakes:
Service procedures for front and rear drum brakes, including adjustment, shoe replacement, and inspection.
Wheels And Tires:
Information on wheel bearing service, tire pressure recommendations, and mounting procedures.
Frame And Bodywork:
Includes procedures for frame inspection, handlebar mounting, and plastic body panel removal/installation.
Electrical System:
Basic electrical system coverage, likely limited to ignition and kill switch functions.
Cooling System:
N/A (Air-cooled engine).
Frame:
Inspection and repair procedures for the motorcycle's chassis and frame components.
Exhaust System:
Information on the exhaust pipe and silencer, including removal and installation.
Handlebars Controls:
Service procedures for levers, cables, and throttle assembly.
Maintenance:
Routine maintenance tasks such as chain adjustment, lubrication, air filter cleaning, and spark plug replacement.
Troubleshooting:
Diagnostic guides for common starting, running, and performance issues.
Removal Installation:
Step-by-step guides for removing and reinstalling all major components.
Disassembly Assembly:
Detailed procedures for breaking down and rebuilding various vehicle systems and components.
Adjustments:
Instructions for adjusting carburetor, clutch, brakes, and chain.
Tightening Torques:
Includes specific torque values for critical fasteners throughout the motorcycle, essential for safe and correct assembly.
Special Tools:
References specific special service tools required for certain operations, often with accompanying illustrations.
Safety Precautions:
Highlights safety measures, warnings, and cautions related to specific procedures and general workshop safety.
Technical Depth:
Comprehensive, suitable for both experienced mechanics and DIY enthusiasts. Includes detailed diagrams and specifications.
Illustrations Diagrams:
Features detailed illustrations, exploded diagrams, drawings, and photos to guide users through service procedures.
Wear Limits:
Provides essential wear limits for various components, crucial for determining if parts require replacement.
Engine Type:
Air-cooled, 2-stroke, single-cylinder
Displacement:
59.7 cc (3.64 cu in)
Bore X Stroke:
44.0 x 40.0 mm (1.73 x 1.57 in)
Carburetor:
Mikuni VM16SS (example, specific carburetor details in manual)
Horsepower Approx:
Approximately 8-10 HP (estimated, specific figures may vary and are detailed in the manual).
Torque Approx:
N/A (Not commonly specified for this class of bike in public domain).
Fuel Type:
Unleaded gasoline mixed with 2-stroke oil (specified ratio in manual).
Fuel Tank Capacity:
3.0 L (0.8 US gal)
2 Stroke Oil Type:
Specified 2-stroke motorcycle oil (refer to manual for exact API classification/specifications).
Oil Change Interval:
N/A (2-stroke engine, oil is mixed with fuel).
Air Filter Cleaning:
Recommended after every few rides or as per manual's schedule, depending on riding conditions.
Spark Plug Check:
Regular inspection and cleaning/replacement as needed, detailed in the manual.
Chain Lubrication Adjustment:
Regularly required to maintain proper tension and reduce wear.
Front Fork Oil Type:
Kawasaki specifically recommends KHL15-10 (or equivalent 10W fork oil) with a specified volume per fork leg (detailed in manual).
Transmission Oil Type:
API GL-4, SAE 80W gear oil (specific viscosity and capacity listed in manual).
Known Issues:
Common issues can include carburetor jetting sensitivity, clutch wear, chain and sprocket wear, and front fork seal leaks due to the nature of motocross riding. The manual addresses these with specific diagnostic and repair procedures.
