Target User:
Professional mechanics, technicians, and serious DIY enthusiasts.
Value Proposition:
Provides factory-level repair information for a specific vintage ATV, enabling comprehensive maintenance and repair without ongoing costs.
Accessibility:
Instant download, cross-platform compatibility, printable pages.
Completeness:
Full factory service and repair coverage, not a limited or trial version.
Scope:
Complete factory service, repair, and troubleshooting procedures.
Estimated Pages:
Hundreds (specific number not provided, but described as extensive)
Type:
Workshop Manual / Service Manual / Repair Manual
Language:
English (implied by product description context)
Engine:
Engine overhaul, disassembly, assembly, tuning, cooling system, lubrication system.
Fuel System:
Carburetor service and adjustment, fuel lines, fuel tank.
Ignition System:
CDI ignition system, spark plug specifications and testing, coil testing.
Transmission:
Clutch service, gearbox inspection and repair, shift mechanism.
Drivetrain:
Chain drive, sprocket inspection and replacement, rear axle assembly.
Suspension:
Front and rear suspension inspection, fork service, shock absorber replacement, linkage maintenance.
Brakes:
Front and rear brake system service (hydraulic calipers and discs), brake fluid specifications, bleeding procedures, pad and rotor replacement.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, stator and rectifier testing, troubleshooting electrical faults.
Cooling System:
Radiator, fan, hoses, and coolant specifications (though Tecate is air-cooled, this may be a generic manual description that includes related systems if applicable to other models or is a broad term).
Frame And Bodywork:
Chassis inspection, body panel removal and installation, seat, fenders, and handlebars.
Wheels And Tires:
Tire pressure recommendations, wheel removal and installation, bearing service.
Troubleshooting:
Diagnostic procedures for common problems, fault finding guides.
Scheduled Maintenance:
Routine service tasks, lubrication points, filter changes.
Disassembly And Assembly:
Step-by-step instructions for component removal and reinstallation.
Adjustments:
Carburetor, clutch, brakes, chain tension, suspension settings.
Repair:
Detailed repair instructions for all major vehicle systems.
Diagnosis:
Systematic troubleshooting and fault diagnosis.
Testing:
Component testing procedures for electrical and mechanical parts.
Depth:
Comprehensive, covering basic servicing to complete engine rebuilds and complex repairs.
Diagrams:
Hundreds of detailed photos and exploded diagrams.
Instructions:
Step-by-step instructions for all tasks.
Compatibility:
Windows and MAC compatible.
Print Capability:
Printable (single page or entire manual).
Binding:
Digital Download (no physical binding).
Paper Quality:
N/A (Digital format).
Usage Rights:
Unlimited use on multiple computers, no expiry dates, no renewal fees, full version.
Engine Type:
Two-stroke, single-cylinder
Displacement:
239.5 cc (14.6 cubic inches)
Bore X Stroke:
64.0 mm x 74.0 mm (2.52 in x 2.91 in)
Cooling System:
Air-cooled
Carburetion:
Mikuni VM34SS (typical for this era and model, confirmable in manual)
Compression Ratio:
6.8:1 (typical, confirmable in manual)
Ignition:
CDI (Capacitor Discharge Ignition)
Horsepower:
Approx. 27.5 HP (typical for this displacement and era, confirmable in manual)
Torque:
Specific torque figures not readily available without manual, but designed for high-end power delivery.
Fuel Type:
Unleaded gasoline (typically 87 octane or higher, refer to manual for precise recommendation)
Fuel Mixture:
Pre-mix (50:1 ratio with 2-stroke oil is typical, confirm in manual).
Overall Length:
Approx. 70.1 in (1780 mm) (for 1986 model, confirm in manual for all years)
Overall Width:
Approx. 45.3 in (1150 mm) (for 1986 model, confirm in manual for all years)
Overall Height:
Approx. 42.1 in (1070 mm) (for 1986 model, confirm in manual for all years)
Dry Weight:
Approx. 370 lbs (168 kg) (for 1986 model, confirm in manual for all years)
Fuel Capacity:
Approx. 2.7 US gal (10.2 L) (for 1986 model, confirm in manual for all years)
Wheelbase:
Approx. 49.8 in (1265 mm) (for 1986 model, confirm in manual for all years)
Ground Clearance:
Approx. 7.1 in (180 mm) (for 1986 model, confirm in manual for all years)
Braking System:
Dual front disc brakes, single rear disc brake.
Throttle Limiter:
Adjustable throttle limiter screw for beginner riders (common feature, details in manual).
Ergonomics:
Sport-oriented riding position with handlebars designed for control.
Lighting:
Headlight and taillight for visibility (check manual for bulb types and specifications).
Oil Change:
Refer to manual for specific hours/mileage, but typically every 20-30 hours for 2-stroke gearbox oil.
Spark Plug Check:
Check and clean/replace every 10-15 hours of operation (confirm in manual).
Air Filter Cleaning:
Clean and re-oil every 10-20 hours, depending on operating conditions (refer to manual).
Chain Maintenance:
Lubricate chain every 10-15 hours and adjust tension as needed (check manual for exact interval and procedure).
Engine Oil:
2-stroke engine oil, typically JASO FD or equivalent, at a 50:1 pre-mix ratio (confirm in manual).
Transmission Oil:
Kawasaki specific or API GL-4 gear oil, SAE 80 or 90 (confirm capacity and type in manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (confirm specific recommendation and capacity in manual).
Cooling Performance:
As an air-cooled engine, proper airflow and keeping cooling fins clean is crucial to prevent overheating. Manual provides tips on airflow management.
Carburetor Tuning:
Due to its age, carburetors may require frequent cleaning and adjustment to maintain optimal performance. Manual details precise settings.
Electrical Connections:
Corrosion or looseness in electrical connectors can cause intermittent issues. Manual includes wiring diagrams for diagnosis.
Kawasaki Atv Legacy:
Kawasaki has a long history in powersports, including a significant presence in the early development of ATVs.
Tecate Development:
The KXT250 Tecate was a high-performance, sport-oriented ATV introduced to compete in the burgeoning sport ATV market of the mid-1980s, known for its powerful two-stroke engine and responsive handling.
Production Period:
The KXT250 Tecate was produced from approximately 1984 to 1986. Later iterations like the Tecate-4 (KXT300) followed.
