Segment:
Recreational/utility ATV
Target Audience:
Enthusiasts, DIY mechanics, small farm operators.
Competitors:
Suzuki LT-4WD, Yamaha Moto-4 series, Honda TRX models of similar displacement.
Vehicle Features:
Reliable air-cooled engine, shaft drive, capable suspension, basic utility and recreational features.
Manual Benefit:
Empowers owners to perform their own maintenance and repairs, saving costs and extending vehicle life.
Engine:
Complete disassembly, assembly, diagnosis, and repair of the 249cc engine.
Transmission:
Manual transmission overhaul, clutch service, shift mechanism adjustments.
Fuel System:
Carburetor tuning, fuel pump, fuel lines, fuel tank maintenance.
Ignition System:
CDI unit, spark plug, ignition coil, timing checks.
Cooling System:
Radiator, fan, coolant flushing, thermostat service.
Exhaust System:
Muffler, exhaust pipe inspection and replacement.
Chassis Frame:
Frame inspection, alignment checks, welding procedures (if applicable).
Suspension Front:
Front forks, steering knuckle, control arms, shock absorber service.
Suspension Rear:
Swingarm, rear shock absorber, linkage inspection and service.
Brakes Front:
Hydraulic disc brake caliper, rotor, brake lines, master cylinder service.
Brakes Rear:
Drum brake or disc brake service, parking brake adjustment.
Wheels Tires:
Wheel bearing service, tire pressure recommendations, lug nut torque.
Steering:
Steering column, tie rod ends, steering rack lubrication and adjustment.
Electrical System:
Battery, starter, alternator, lighting, wiring diagrams, fuses.
Bodywork:
Fenders, plastics, seat, handlebar removal and installation.
Maintenance:
Regular servicing, oil changes, filter replacements, lubrication points, valve adjustments.
Troubleshooting:
Diagnostic charts for common performance issues, starting problems, electrical faults.
Repair:
Step-by-step instructions for component replacement and major overhauls.
Disassembly Assembly:
Detailed procedures for taking apart and reassembling all major vehicle systems.
Specifications:
Torque values, clearances, fluid capacities, electrical resistance values.
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Focus:
In-depth diagnostics with troubleshooting trees and specific symptom-to-cause analysis.
PDF Quality:
High-resolution scans or digitally created PDFs, optimized for clarity and readability.
Searchable Text:
Often includes searchable text layers for quick information retrieval.
Print Readability:
Designed for clear printing with legible diagrams and text.
Binding:
For printed versions: Perfect bound, spiral bound, or saddle-stitched depending on page count.
Paper Quality:
For printed versions: Durable, matte-finish paper suitable for workshop environments.
Engine Type:
Four-stroke, SOHC
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
66.0 x 73.2 mm (example, confirm for specific model year)
Cooling System:
Air-cooled
Compression Ratio:
9.0:1 (example, confirm for specific model year)
Horsepower:
Approx. 18-20 HP (estimate, varies by year and tuning)
Torque:
Approx. 14-16 lb-ft (estimate, varies by year and tuning)
Carburetor:
Mikuni VM26SS (example, confirm for specific model year)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
3.2 US gal (12 L) (example, confirm for specific model year)
Length:
Approx. 74 in (1880 mm) (example, confirm for specific model year)
Width:
Approx. 44 in (1120 mm) (example, confirm for specific model year)
Height:
Approx. 42 in (1067 mm) (example, confirm for specific model year)
Dry Weight:
Approx. 441 lbs (200 kg) (example, confirm for specific model year)
Curb Weight:
Approx. 474 lbs (215 kg) (example, confirm for specific model year)
Load Capacity:
Approx. 100 lbs (45 kg) front rack, 200 lbs (90 kg) rear rack (example, confirm for specific model year)
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km (300 miles) or as needed in dusty conditions.
Spark Plug Replacement:
Every 3,000 km (1,800 miles) or annually.
Valve Clearance Check:
Every 3,000 km (1,800 miles) or annually.
Engine Oil Type:
SAE 10W-40 API SG or higher motorcycle oil.
Engine Oil Capacity:
Approx. 1.6 L (1.7 US qt) with filter change (confirm for specific model year).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Common Wear Items:
Brake pads, wheel bearings, carburetor jets, drive shafts/U-joints, starter brushes.
Carburetor Gumming:
Can occur if fuel sits in the carburetor for extended periods; requires cleaning/rebuilding.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical issues.
