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2006-2007 Kawasaki Ninja ZX-10R Parts Catalog Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja ZX-10R Model Designation: ZX1000 Model Code: D6F/D7F Year: 2006-2007 Codes Internal Model Code 2006: ZX1000D6F Internal Model Code 2007: ZX1000D7F 👋 Introduction...
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Type: Motorcycle
Vendor:
Sku: 552714
2006-2007 Kawasaki Ninja ZX-10R Parts Catalog Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja ZX-10R
Model Designation:
ZX1000
Model Code:
D6F/D7F
Year:
2006-2007
Codes
Internal Model Code 2006:
ZX1000D6F
Internal Model Code 2007:
ZX1000D7F
👋 Introduction
Market Position
Segment:
Supersport Motorcycle
Reputation:
Renowned for its high-performance capabilities, advanced technology, and aggressive styling.
Competitive Analysis
Key Rivals:
Honda CBR1000RR Fireblade, Yamaha YZF-R1, Suzuki GSX-R1000, Ducati Panigale series.
Key Features
Performance Focus:
Engineered for track-day performance and exhilarating street riding.
Handling Dynamics:
Features advanced chassis and suspension for precise handling and stability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts Catalog
Page Count
Estimated Page Count:
Approximately 300-400 pages (typical for this model's parts catalog)
Manual Type
Manual Type:
Factory Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder head, pistons, crankshaft, connecting rods, valves, camshafts, oil pump, cooling system components.
Fuel System:
Fuel injectors, fuel pump, fuel filter, throttle body assembly, fuel tank, fuel lines.
Transmission Components:
Gear sets, shift drum, shift forks, clutch assembly, clutch master/slave cylinders, transmission bearings.
Chassis Frame:
Main frame sections, sub-frame, swingarm, pivot bearings.
Suspension Front:
Front forks (inner/outer tubes, springs, damping rods, seals), triple clamps, steering stem.
Suspension Rear:
Rear shock absorber assembly, linkage components, rear suspension bearings.
Braking System:
Front and rear brake calipers, brake discs, master cylinders, brake lines, brake pads, parking brake components.
Wheels Tires:
Front and rear wheels, wheel bearings, wheel spacers, valve stems, tire specifications.
Electrical System Ignition:
Ignition coils, spark plugs, ECU, wiring harnesses, battery, starter motor, alternator, lighting components.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), exhaust gaskets.
Bodywork Fairings:
Front fairing, side fairings, tail cowl, seat, fuel tank cover, windscreen, mounting hardware.
Controls Instruments:
Handlebars, levers, cables, footpegs, instrument cluster, switches, indicators.
Fasteners Hardware:
Bolts, nuts, washers, clips, rivets used throughout the motorcycle, organized by assembly.
Procedures Included
Part Identification:
Detailed exploded diagrams for every assembly, with corresponding part numbers and quantities.
Assembly Order:
Illustrates the correct sequence for assembling components within each system.
Part Number Reference:
Provides official Kawasaki part numbers for ordering replacements.
Interchangeability:
Indicates if certain parts can be used across different model years or variations.
Technical Depth
Depth Level:
Comprehensive OEM part identification and referencing.
Application Scope:
Exclusively covers part identification and assembly for the specified model years and variants.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, enabling quick finding of part numbers or descriptions.
Print Quality
Printability:
All pages are printable in high quality.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
Requirements
Software Requirement:
Adobe PDF Reader or compatible PDF viewing software.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, inline-four
Displacement:
998 cc
Bore X Stroke:
75.0 x 55.0 mm
Compression Ratio:
12.7:1
Performance
Claimed Horsepower:
Approx. 175-180 HP (at crankshaft, depending on region and tuning)
Claimed Torque:
Approx. 110-115 Nm (at crankshaft)
Fuel System
Fuel Delivery:
Fuel Injection with four 43mm throttle bodies, oval sub-throttles
Ignition:
Digital CDI with three-dimensional mapping
Lubrication
Lubrication System:
Forced lubrication, wet sump
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, sequential manual
Clutch Type:
Wet, multi-disc, slipper clutch
Features
Slipper Clutch:
Helps prevent rear-wheel hop under aggressive downshifts.
📐 Dimensions
Exterior
Overall Length:
Approx. 2,085 mm (82.1 in)
Overall Width:
Approx. 715 mm (28.1 in)
Overall Height:
Approx. 1,135 mm (44.7 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Ground Clearance:
Approx. 130 mm (5.1 in)
Seat Height:
Approx. 830 mm (32.7 in)
Weights
Curb Weight:
Approx. 179 kg (395 lbs) without ABS
Curb Weight ABS:
Approx. 183 kg (403 lbs) with ABS
Fuel Capacity:
17 Liters (4.5 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some models.
Active Features
Braking Performance:
Dual semi-floating 310 mm discs with radial-mount 4-piston calipers (front), Single 220 mm disc with 2-piston caliper (rear).
Suspension Features:
Inverted telescopic front fork, Uni-Trak back-link system rear suspension (both adjustable).
Passive Features
Frame Design:
Lightweight aluminum twin-spar frame for rigidity and precise feedback.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (motorcycle focused on performance, not infotainment).
Driver Assistance
Electronic Aids:
Optional ABS.
Connectivity
Connectivity Features:
Not applicable.
Instrumentation
Display Type:
Digital LCD instrument cluster providing speed, RPM, gear position, fuel level, clock, odometer, trip meters, and indicators.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to the specific service manual; typically every 6,000-10,000 km (3,700-6,200 miles) or annually.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment required based on riding conditions.
Valve Clearance Check:
Typically recommended at higher mileage intervals, e.g., 24,000 km (15,000 miles), check service manual.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or SL, SAE 10W-40 or 20W-50 (check manual for exact viscosity recommendations based on temperature).
Coolant Type:
Permanent type antifreeze coolant mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 recommended.
Clutch Fluid Type:
DOT 4 recommended (hydraulic clutch).
Known Issues
Fuel Pump Reliability:
Some owners have reported occasional issues with the fuel pump, though not widespread.
Charging System Potential:
As with many motorcycles of this era, inspecting the charging system (stator, rectifier) is good practice, though not a common failure point.
Throttle Response:
Some riders found the initial throttle response a bit abrupt; ECU remapping or aftermarket tuning can address this.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries, Ltd.
Motorcycle Legacy:
Long history of producing high-performance sport motorcycles under the Ninja brand.
Model Evolution
Zx10R Generation:
Second generation ZX-10R, introduced for the 2004 model year and significantly revised for 2006.
2006 Updates:
Revised chassis, new engine tuning, improved suspension and braking components compared to the previous generation.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
The ZX-10R has frequently been recognized in motorcycle publications for its class-leading performance and handling during its production years.
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