Segment:
High-performance supersport motorcycle, flagship model for Kawasaki
Competitors:
Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000, BMW S1000RR, Ducati Panigale series
Engine Type:
Inline-four cylinder, DOHC, 16 valves
Performance Focus:
Track-day capability, aggressive styling, potent engine performance
Technological Advancements:
Fuel injection, advanced suspension systems, aerodynamic design, varying levels of electronic rider aids across model years (e.g., ABS, KTRC)
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Estimated Pages:
Approximately 500-700+ pages (variable by specific model year variants within the range)
Type:
Workshop Service Repair Manual
Engine:
Complete engine overhaul, diagnosis, tuning, specifications, disassembly, reassembly, cooling system, lubrication system, fuel injection, ignition system
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear inspection, shift mechanism, lubrication
Chassis And Frame:
Frame inspection and repair, steering head bearing replacement, suspension setup and maintenance (front fork, rear shock), swingarm removal and installation
Electrical System:
Wiring diagrams for all model years, charging system (alternator, regulator/rectifier), ignition system, starting system, lighting, instrumentation, ECU diagnostics, sensor testing
Brakes:
Hydraulic system diagnosis, brake fluid replacement, caliper service, master cylinder overhaul, ABS system (if equipped) diagnosis and bleeding procedures
Fuel System:
Fuel tank removal and cleaning, fuel pump diagnosis, fuel injector testing and cleaning, fuel pressure regulation
Exhaust System:
Exhaust pipe removal and installation, muffler service
Bodywork And Trim:
Fairing removal and installation, seat service, minor body panel repair and painting guidelines
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, chain adjustment, tire pressure checks, brake pad inspection
Troubleshooting:
Diagnostic flowcharts for common problems, electrical fault finding, engine performance issues, starting problems
Repair:
Step-by-step instructions for component replacement and overhaul, engine rebuild procedures, suspension component servicing, electrical component repair
Specifications:
Torque specifications for all fasteners, engine tolerances, fluid capacities, electrical component resistance values
Diagnosis:
On-board diagnostics (OBD-II) information, fault code interpretation, sensor data analysis
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, electrical system troubleshooting, and chassis component servicing.
Displacement:
998cc (998 cm³)
Bore X Stroke:
73.0 mm x 59.4 mm (varies slightly by generation)
Compression Ratio:
12.7:1 to 13.0:1 (varies by generation)
Horsepower Approx:
175-188 PS (approx. 172-185 hp) at crank (varies by year and market)
Torque Approx:
115-120 Nm (approx. 85-88 lb-ft) at crank (varies by year and market)
Fuel Delivery:
Fuel Injection with Dual Injectors per cylinder (later models)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Oil Type:
SAE 10W-40 API SG or SH, JASO MA (check manual for specific viscosity and API ratings per year)
Coolant Type:
Mixture of ethylene glycol and distilled water (50/50 ratio recommended)
Length:
Approx. 2075-2095 mm (varies by year)
Width:
Approx. 720-745 mm (varies by year)
Height:
Approx. 1135-1145 mm (varies by year)
Wheelbase:
Approx. 1410-1445 mm (varies by year)
Dry Weight:
Approx. 170-180 kg (varies by year)
Curb Weight:
Approx. 195-205 kg (with all fluids and full tank, varies by year)
Fuel Tank Capacity:
17 Liters (4.5 US gal)
Crash Safety:
Motorcycle safety is primarily rider-dependent. Manual covers component safety and proper function.
ABS:
Available on select models/years (e.g., 2006-2011), system diagnostics and maintenance covered.
Traction Control:
Available on select later models (KTRC), system diagnostics and calibration covered.
Braking System:
Dual 320mm petal discs with radial-mount monobloc calipers (front), single 250mm petal disc (rear) - specifications vary by year. Manual details maintenance and repair.
Lighting:
Multi-reflector headlights, LED tail light (later models), bulb specifications and replacement procedures.
Dashboard:
Digital LCD instrument cluster displaying speed, RPM, fuel level, gear position, trip meters, clock, and various warning lights. Later models may include more advanced displays.
Launch Control:
Available on some later performance-oriented models.
Quickshifter:
Available as an option or standard on certain later model years.
Diagnostics:
On-board diagnostics system accessible via diagnostic connectors, detailed in the manual for fault code retrieval and analysis.
Oil Change:
Every 6,000 km or 6 months (whichever comes first) - refer to manual for exact mileage/time.
Air Filter Cleaning:
Every 6,000 km or 6 months. Replacement as needed.
Spark Plug Replacement:
Every 12,000-24,000 km depending on plug type and year.
Chain Lubrication And Adjustment:
Every 1,000 km and after washing/rain or prolonged dry riding.
Engine Oil Capacity W Filter:
Approx. 3.5 - 3.8 Liters (check manual for exact figure).
Coolant Capacity:
Approx. 1.7 - 1.9 Liters (check manual for exact figure).
Fuel Pump:
Early models had some reports of fuel pump wear or failure. Manual provides diagnosis.
Regulator Rectifier:
Potential for failure leading to charging issues, particularly on earlier generations. Manual offers testing procedures.
Cam Chain Tensioner:
Rattling noise can indicate wear; manual covers inspection and replacement.
Clutch Slippage:
Can occur with high mileage or aggressive use; manual details clutch inspection and replacement.
Kawasaki Sportbikes:
Kawasaki has a long and successful history in motorcycle racing and performance bikes, with the Ninja line being its premier sportbike offering.
Zx Series:
The ZX-10R replaced the ZX-9R as Kawasaki's flagship liter-class sportbike, evolving significantly in engine technology, chassis design, and electronics over its lifespan.
Manufacturing:
Primarily manufactured in Japan.
